Product Description
Q: Are you a manufacture or a trading company? A: We are both a manufacture and a trading company. We have two own factories, one is producing air compressors and the other is producing welding & cutting machines.
Q: what is the package for your products?
A: We have 4 standard packages for most of our items: Package A: each set per color box, Package B: each set per brown box, Package C: each set per Honeycomb box, Package D: each set per wooden box.
Q: Do you also sell the replacements for your machines?
A: Yes, the replacements for our machines are available. Our replacement with a certain warranty, for some quick-weak part, we can supply some for free. For example, order quantity 1000pcs, we can give 1 to 50 pcs quick-weak replacements.
Q: What’s your payment term? A: The general payment term we are working with is T/T, 30% deposit, and 70% balance before shipment. But other payment terms such as L/C at sight are negotiable.
Q: How about the shipping cost? A: For small quantity order, the goods could be delivered to you via express courier, such as DHL, FEDEX and so on, we have a long-term cooperation with them. If the order quantity is large, the goods would be shipped by sea. We’ll advise the way of shipping and quote the shipping cost for your checking in advance, you also can ship by your shipping agent.
| After-sales Service: | Online Suport |
|---|---|
| Warranty: | 1 Year |
| Lubrication Style: | Oil-free |
| Cooling System: | Air Cooling |
| Cylinder Arrangement: | Balanced Opposed Arrangement |
| Cylinder Position: | Horizontal |
| Samples: |
US$ 81/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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Can air compressors be used for gas compression and storage?
Yes, air compressors can be used for gas compression and storage. While air compressors are commonly used to compress and store air, they can also be utilized for compressing and storing other gases, depending on the specific application requirements. Here’s how air compressors can be used for gas compression and storage:
Gas Compression:
Air compressors can compress various gases by utilizing the same principles applied to compressing air. The compressor takes in the gas at a certain pressure, and through the compression process, it increases the pressure and reduces the volume of the gas. This compressed gas can then be used for different purposes, such as in industrial processes, gas pipelines, or storage systems.
Gas Storage:
Air compressors can also be used for gas storage by compressing the gas into storage vessels or tanks. The compressed gas is stored at high pressure within these vessels until it is needed for use. Gas storage is commonly employed in industries where a continuous and reliable supply of gas is required, such as in natural gas storage facilities or for storing compressed natural gas (CNG) used as a fuel for vehicles.
Gas Types:
While air compressors are primarily designed for compressing air, they can be adapted to handle various gases, including but not limited to:
- Nitrogen
- Oxygen
- Hydrogen
- Carbon dioxide
- Natural gas
- Refrigerant gases
It’s important to note that when using air compressors for gas compression and storage, certain considerations must be taken into account. These include compatibility of the compressor materials with the specific gas being compressed, ensuring proper sealing to prevent gas leaks, and adhering to safety regulations and guidelines for handling and storing compressed gases.
By leveraging the capabilities of air compressors, it is possible to compress and store gases efficiently, providing a reliable supply for various industrial, commercial, and residential applications.
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What is the role of air compressors in manufacturing and industrial processes?
Air compressors play a crucial role in various manufacturing and industrial processes, providing a reliable source of compressed air that powers a wide range of equipment and tools. Here are some key roles of air compressors in manufacturing and industrial settings:
1. Pneumatic Tools and Equipment:
Air compressors power a wide range of pneumatic tools and equipment used in manufacturing processes. These tools include impact wrenches, air drills, sanders, grinders, nail guns, and spray guns. Compressed air provides the necessary force and energy for these tools, enabling efficient and precise operations.
2. Automation and Control Systems:
Compressed air is used in automation and control systems within manufacturing facilities. Pneumatic actuators and valves use compressed air to control the movement of machinery and components. These systems are widely used in assembly lines, packaging operations, and material handling processes.
3. Air Blowing and Cleaning:
Compressed air is employed for blowing and cleaning applications in manufacturing and industrial processes. Air blowguns and air nozzles are used to remove debris, dust, and contaminants from surfaces, machinery, and products. Compressed air is also used for drying, cooling, and purging operations.
4. Air Separation and Gas Generation:
Air compressors are used in air separation plants to generate industrial gases such as nitrogen, oxygen, and argon. These gases are essential for various industrial processes, including metal fabrication, chemical production, and food packaging.
5. HVAC Systems:
Compressed air is utilized in heating, ventilation, and air conditioning (HVAC) systems. It powers pneumatic actuators for damper control, pneumatic controls for pressure regulation, and pneumatic valves for flow control in HVAC applications.
6. Air Compression for Storage and Transport:
Compressed air is used for storage and transport purposes in manufacturing and industrial settings. It is often used to pressurize storage tanks or containers that hold gases or liquids. Compressed air also facilitates the transfer of materials through pipelines and pneumatic conveying systems.
7. Process Instrumentation:
Compressed air is utilized in process instrumentation and control systems. It powers pneumatic instruments such as pressure gauges, flow meters, and control valves. These instruments play a critical role in monitoring and regulating various parameters in industrial processes.
8. Material Handling and Pneumatic Conveying:
In manufacturing and industrial facilities, compressed air is used for material handling and pneumatic conveying systems. It enables the movement of bulk materials such as powders, granules, and pellets through pipelines, facilitating efficient and controlled material transfer.
Overall, air compressors are vital components in manufacturing and industrial processes, providing a versatile and efficient source of power for a wide range of applications. The specific role of air compressors may vary depending on the industry, process requirements, and operational needs.
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Can you explain the basics of air compressor terminology?
Understanding the basic terminology related to air compressors can help in better comprehension of their operation and discussions related to them. Here are some essential terms related to air compressors:
1. CFM (Cubic Feet per Minute): CFM is a unit of measurement that denotes the volumetric flow rate of compressed air. It indicates the amount of air a compressor can deliver within a minute and is a crucial factor in determining the compressor’s capacity.
2. PSI (Pounds per Square Inch): PSI is a unit of measurement used to quantify pressure. It represents the force exerted by the compressed air on a specific area. PSI is a vital specification for understanding the pressure capabilities of an air compressor and determining its suitability for various applications.
3. Duty Cycle: Duty cycle refers to the percentage of time an air compressor can operate in a given time period. It indicates the compressor’s ability to handle continuous operation without overheating or experiencing performance issues. For instance, a compressor with a 50% duty cycle can run for half the time in a given hour or cycle.
4. Horsepower (HP): Horsepower is a unit used to measure the power output of a compressor motor. It indicates the motor’s capacity to drive the compressor pump and is often used as a reference for comparing different compressor models.
5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air delivered by the compressor. It helps in stabilizing pressure fluctuations, allowing for a more consistent supply of compressed air during peak demand periods.
6. Single-Stage vs. Two-Stage: These terms refer to the number of compression stages in a reciprocating air compressor. In a single-stage compressor, air is compressed in a single stroke of the piston, while in a two-stage compressor, it undergoes initial compression in one stage and further compression in a second stage, resulting in higher pressures.
7. Oil-Free vs. Oil-Lubricated: These terms describe the lubrication method used in air compressors. Oil-free compressors have internal components that do not require oil lubrication, making them suitable for applications where oil contamination is a concern. Oil-lubricated compressors use oil for lubrication, enhancing durability and performance but requiring regular oil changes and maintenance.
8. Pressure Switch: A pressure switch is an electrical component that automatically starts and stops the compressor motor based on the pre-set pressure levels. It helps maintain the desired pressure range in the receiver tank and protects the compressor from over-pressurization.
9. Regulator: A regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications and ensures a consistent and safe supply of compressed air.
These are some of the fundamental terms associated with air compressors. Familiarizing yourself with these terms will aid in understanding and effectively communicating about air compressors and their functionality.
editor by CX 2023-10-31
China factory CHINAMFG High Pressure 10 Bar 6m3 Diesel Compressor with Wheels Mounted Screw Air Compressor for Mining wholesaler
Product Description
Product Description
Product introduction
Power: 81kw
Speed: 2200r/min
Volumetric flow: 6m3/min(210cfm)
Exhaust pressure: 10bar(145psi)
Number of batteries: 2
Brand name: C ummins
Color: Blue, Can be customized
Specification: 3000*2000*1900mm
Weight: 1800kg
Detailed Photos
High reliability
The compressor has few parts and no wearing parts, so it operates reliably, has a long service life, and the interval between overhauls can reach 40,000 to 80,000 hours.
Strong adaptability
With the feature of forced air delivery, the volumetric flow rate is hardly affected by the exhaust pressure, and can maintain high efficiency in a wide speed range.
Large capacity battery
High impact strength and surface hardnesshigh temperature resistance, corrosion resistance and good stability.
Oil gas Separator
High quality and large volume Oil gas separator,lt can ensure stable oil transmission and is not easy to block.
Efficient cooling system
The operation status is clear at a glance, andthe intelligent cooling system is clearly visible.
With wheels
It can be moved more conveniently, and it is effortless to push and pull by 1 person, saving time and effort.
Product Parameters
| Diesel Mobile Compressor Parameters Table | |||||
| Model | OPM-37-8(F) | OPM-37-8 | OPM-55-8(F) | OPM-55-10(F) | |
| Model style | Fixed type(No wheel) | Two wheels | Fixed type(No wheel) | Fixed type(No wheel) | |
| Screw air compressor | Compression level | Single stage | Single stage | Single stage | Single stage |
| Exhaust pressure | 8bar (116psi) | 8bar (116psi) | 8bar (116psi) | 10bar (145psi) | |
| Volumetric flow | 4.5m3/min (157cfm) | 4.5m3/min (157cfm) | 6m3/min (210cfm) | 5m3/min (175cfm) | |
| Maximum towing speed (km/h) | 20 | 20 | 20 | 20 | |
| Main engine lubricating oil (L) | 20 | 20 | 20 | 20 | |
| Air supply valve size / quantity | G1″*2 | G1″*2 | G1″ *2 | G1″ *2 | |
| Maximum recommended working altitude | 2000 | 2000 | 2000 | 2000 | |
| Diesel engines | Rated power (kw) / speed (r / min). | 37/1600 | 37/1600 | 55/2000 | 55/2000 |
| Brand name | XICHAI | XICHAI | XICHAI | XICHAI | |
| Number of cylinders | 4 | 4 | 4 | 4 | |
| Air inlet method | Inhale naturally | Inhale naturally | Turbocharging & inter-air cooling | Turbocharging & inter-air cooling | |
| Displacement (L) | 2.54 | 2.54 | 2.54 | 2.54 | |
| Engine lubricating oil quantity (L) | 7 | 7 | 7 | 7 | |
| Fuel tank capacity (L) | 100 | 100 | 100 | 100 | |
| Number of batteries | 1 | 1 | 2 | 2 | |
| Machine parameters | Length (mm) | 1800 | 2600 | 1800 | 1800 |
| Width (mm) | 1150 | 1700 | 1150 | 1150 | |
| Height (mm) | 1000 | 1400 | 1400 | 1400 | |
| Weight (kg) | 800 | 950 | 900 | 900 | |
| Wheel size * quantity | / | 175/65R14C*2 | / | / | |
| Noise level (sound level) db | 80 ± 3 | 80 ± 3 | 90 ± 3 | 90 ± 3 | |
| Exhaust emission standards | Non-road country three | Non-road country three | Non-road country three | Non-road country three | |
| Model | OPM-118-8 | OPM-118-10 | OPM-118-13 | OPM-140-14.5(2) | |
| Model style | Four wheels | Four wheels | Four wheels | Two wheels | |
| Screw air compressor | Compression level | Single stage | Single stage | Single stage | Single stage |
| Exhaust pressure | 8bar (116psi) | 10bar (145psi) | 13bar (189psi) | 14.5bar (210psi) | |
| Volumetric flow | 13m3/min (455cfm) | 11m3/min (385cfm) | 10m3/min (350cfm) | 15m3/min (525cfm) | |
| Maximum towing speed (km/h) | 20 | 20 | 20 | 20 | |
| Main engine lubricating oil (L) | 60 | 60 | 60 | 90 | |
| Air supply valve size / quantity | G1 1/2″ *1 G1″ *1 | G1 1/2″ *1 G1″ *1 | G1 1/2″ *1 G1″ *1 | G1 1/2″ *1 G1″ *1 | |
| Maximum recommended working altitude | 2000 | 2000 | 2000 | 2000 | |
| Diesel engines | Rated power (kw) / speed (r / min). | 118/2300 | 118/2300 | 118/2300 | 140/2200 |
| Brand name | YUCHAI | YUCHAI | YUCHAI | YUCHAI | |
| Number of cylinders | 4 | 4 | 4 | 6 | |
| Air inlet method | Turbocharging & inter-air cooling | Turbocharging & inter-air cooling | Turbocharging & inter-air cooling | Turbocharging & inter-air cooling | |
| Displacement (L) | 4.75 | 4.75 | 4.75 | 6.5 | |
| Engine lubricating oil quantity (L) | 13 | 13 | 13 | 15 | |
| Fuel tank capacity (L) | 200 | 200 | 200 | 250 | |
| Number of batteries | 2 | 2 | 2 | 1 | |
| Machine parameters | Length (mm) | 3200 | 3200 | 3200 | 3830 |
| Width (mm) | 1600 | 1600 | 1600 | 2100 | |
| Height (mm) | 2050 | 2050 | 2050 | 2250 | |
| Weight (kg) | 2000 | 2000 | 2000 | 2500 | |
| Wheel size * quantity | // | // | // | 7.5-16-14RP*2 | |
| Noise level (sound level) db | 82 ± 3 | 82 ± 3 | 82 ± 3 | 82 ± 3 | |
| Exhaust emission standards | Non-road country three | Non-road country three | Non-road country three | Non-road country three | |
| Model | OPM-140-14.5(4) | OPM-162-15(Single) | OPM-162-16(Single) | OPM-162-8(Two-stage) | |
| Model style | Four wheels | Four wheels | Four wheels | Four wheels | |
| Screw air compressor | Compression level | Single stage | Single stage | Single stage | Two-stage |
| Exhaust pressure | 14.5bar (210psi) | 15bar (218psi) | 16bar (232psi) | 8bar (116psi) | |
| Volumetric flow | 15m3/min (525cfm) | 16m3/min (560cfm) | 15m3/min (525cfm) | 18m3/min (630cfm) | |
| Maximum towing speed (km/h) | 20 | 20 | 20 | 20 | |
| Main engine lubricating oil (L) | 90 | 90 | 90 | 90 | |
| Air supply valve size / quantity | G1 1/2″ *1 G1″ *1 | G1 1/2″ *1 G1″ *1 | G1 1/2″ *1 G1″ *1 | G1 1/2″ *1 G1″ *1 | |
| Maximum recommended working altitude | 2000 | 2000 | 2000 | 2000 | |
| Diesel engines | Rated power (kw) / speed (r / min). | 140/2200 | 162/2200 | 162/2200 | 162/2200 |
| Brand name | YUCHAI | YUCHAI | YUCHAI | YUCHAI | |
| Number of cylinders | 6 | 6 | 6 | 6 | |
| Air inlet method | Turbocharging & inter-air cooling | Turbocharging & inter-air cooling | Turbocharging & inter-air cooling | Turbocharging & inter-air cooling | |
| Displacement (L) | 6.5 | 6.5 | 6.5 | 6.5 | |
| Engine lubricating oil quantity (L) | 15 | 15 | 15 | 15 | |
| Fuel tank capacity (L) | 250 | 250 | 250 | 250 | |
| Number of batteries | 1 | 2 | 2 | 2 | |
| Machine parameters | Length (mm) | 3500 | 3360 | 3360 | 3360 |
| Width (mm) | 1750 | 1690 | 1690 | 1690 | |
| Height (mm) | 2200 | 2200 | 2200 | 2200 | |
| Weight (kg) | 3100 | 3500 | 3500 | 3500 | |
| Wheel size * quantity | 7.5-16-14RP*4 | 215/75R16*4 | 215/75R16*4 | 215/75R16*4 | |
| Noise level (sound level) db | 82 ± 3 | 82 ± 3 | 82 ± 3 | 82 ± 3 | |
| Exhaust emission standards | Non-road country three | Non-road country three | Non-road country three | Non-road country three | |
| Model | OPM-162-13(Two-stage) | OPM-162-16(Two-stage) | OPM-162-20(Two-stage) | OPM-191-17 | |
| Model style | Four wheels | Four wheels | Four wheels | Four wheels | |
| Screw air compressor | Compression level | Two-stage | Two-stage | Two-stage | Two-stage |
| Exhaust pressure | 13bar (189psi) | 16-17bar (232-247psi) | 20bar (290psi) | 17bar (247psi) | |
| Volumetric flow | 17m3/min (595cfm) | 17m3/min (595cfm) | 12m3/min (420cfm) | 18m3/min (630cfm) | |
| Maximum towing speed (km/h) | 20 | 20 | 20 | 20 | |
| Main engine lubricating oil (L) | 90 | 90 | 90 | 100 | |
| Air supply valve size / quantity | G1 1/2″ *1 G1″ *1 | G1 1/2″ *1 G1″ *1 | G1 1/2″ *1 G1″ *1 | G1 1/2″ *1 G1″ *1 | |
| Maximum recommended working altitude | 2000 | 2000 | 2000 | 2000 | |
| Diesel engines | Rated power (kw) / speed (r / min). | 162/2200 | 162/2200 | 162/2200 | 191/2200 |
| Brand name | YUCHAI | YUCHAI | YUCHAI | YUCHAI | |
| Number of cylinders | 6 | 6 | 6 | 6 | |
| Air inlet method | Turbocharging & inter-air cooling | Turbocharging & inter-air cooling | Turbocharging & inter-air cooling | Turbocharging & inter-air cooling | |
| Displacement (L) | 6.5 | 6.5 | 6.5 | 7.3 | |
| Engine lubricating oil quantity (L) | 15 | 15 | 15 | 22 | |
| Fuel tank capacity (L) | 250 | 250 | 250 | 320 | |
| Number of batteries | 2 | 2 | 2 | 2 | |
| Machine parameters | Length (mm) | 3360 | 3360 | 3360 | 3360 |
| Width (mm) | 1690 | 1690 | 1690 | 1690 | |
| Height (mm) | 2200 | 2200 | 2200 | 2200 | |
| Weight (kg) | 3500 | 3500 | 3500 | 3800 | |
| Wheel size * quantity | 215/75R16*4 | 215/75R16*4 | 215/75R16*4 | 7.5-16-14RP*4 | |
| Noise level (sound level) db | 82 ± 3 | 82 ± 3 | 82 ± 3 | 82 ± 3 | |
| Exhaust emission standards | Non-road country three | Non-road country three | Non-road country three | Non-road country three | |
Packaging & Shipping
Our company cleans the inside and outside of the product before delivery, and then covers it with multi-layer industrial stretch film, bubble film, anti-collision column, and finally loads it with wooden pallets or wooden boxes.
Company Profile
ZheJiang CHINAMFG Machinery Manufacturing Co.,Ld base in HangZhou ZheJiang , anAAA-level enterprise with high-quality service and integrity in China.
OPPAIR as 1 of the world’s largest air compressor system suppliers, currently developing the following products: Fixed-speed Air Compressors, Permanent Magnet VariableFrequency Air Compressors, Permanent Magnet Variable Frequency Two-stage Air Compressors, 4-IN-1 Air Compressors (lntegrated Air Compressor for Laser Cutting Machine)Supercharger, CHINAMFG Air Dryer, Adsorption Dryer, Air Storage Tank and related accessories.
Certifications
OPPAIR’s quality meets EU standards and has CE quality inspection certificate.
The testing agency is a recognized certification agency in Italy. After certification at our factory site, strict machine testing and CE certificate are issued. Authority, more trustworthy.
The following picture is the certification certificate issued by SGS company after the on-site certification of our company. Field Certification CHINAMFG is a trusted manufacturer.
FAQ
Q1: Why do customers choose us?
A: ZheJiang CHINAMFG Machinery Manufacturing Co., Ltd. has a history of 16 years. We specialize in the production of screw air compressors. We warmly welcome your small trial orders for quality or market testing, and we offer special services.
Q2: Are you a manufacturer or a trading company?
A: We are a professional manufacturer with a large modern factory in HangZhou, China. OEM and ODM services can be accepted.
Q3: What is your delivery time?
A: 380V 50HZ We can ship within 10 days. It takes 20 days for other voltages, if you need to rush, please contact our sales staff in advance.
Q4: How long is the warranty period of your air compressor?
A: One year for the whole machine and 2 years for the screw host, excluding consumables.
Q5: How long can your air compressor last?
A: More than 10 years under normal use.
Q6: What are the payment terms?
A: T/T, L/C, Western Union, Credit Card, etc. We can also accept USD, RMB, EUR and other currencies.
Q7: Will you provide some spare parts for the machine?
A: Yes, of course.
Q8: Can you accept OEM orders?
A: Yes, with a professional design team, OEM orders are very welcome.
Q9: What kind of trade terms can you accept?
A: Available trade terms: FOB, CIF, EXW, etc.
Q10: How about the product packaging?
A: We strictly pack our products in standard airworthy boxes.
| After-sales Service: | 1year |
|---|---|
| Warranty: | 1year |
| Lubrication Style: | Oil-less |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Angular |
| Samples: |
US$ 11953/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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How are air compressors used in the food and beverage industry?
Air compressors play a vital role in the food and beverage industry, providing a reliable source of compressed air for various applications. Here are some common uses of air compressors in this industry:
1. Packaging and Filling:
Air compressors are extensively used in packaging and filling operations in the food and beverage industry. Compressed air is utilized to power pneumatic systems that control the movement and operation of packaging machinery, such as filling machines, capping machines, labeling equipment, and sealing devices. The precise and controlled delivery of compressed air ensures accurate and efficient packaging of products.
2. Cleaning and Sanitization:
Air compressors are employed for cleaning and sanitization purposes in food and beverage processing facilities. Compressed air is used to operate air-powered cleaning equipment, such as air blowguns, air-operated vacuum systems, and air knives. It helps remove debris, dust, and contaminants from production lines, equipment, and hard-to-reach areas. Additionally, compressed air is used for drying surfaces after cleaning and for applying sanitizing agents.
3. Cooling and Refrigeration:
In the food and beverage industry, air compressors are utilized in cooling and refrigeration systems. Compressed air is used to drive air compressors in refrigeration units, enabling the circulation of refrigerants and maintaining optimal temperatures for food storage and preservation. The controlled airflow provided by the compressors facilitates efficient cooling and refrigeration processes.
4. Aeration and Mixing:
Air compressors are used for aeration and mixing applications in the food and beverage industry. Compressed air is introduced into processes such as fermentation, dough mixing, and wastewater treatment. It helps in promoting oxygen transfer, enhancing microbial activity, and facilitating proper mixing of ingredients or substances, contributing to the desired quality and consistency of food and beverage products.
5. Pneumatic Conveying:
In food processing plants, air compressors are employed for pneumatic conveying systems. Compressed air is used to transport bulk materials such as grains, powders, and ingredients through pipes or tubes. It enables the gentle and efficient movement of materials without the need for mechanical conveyors, reducing the risk of product damage or contamination.
6. Quality Control and Testing:
Air compressors are utilized in quality control and testing processes within the food and beverage industry. Compressed air is used for leak testing of packaging materials, containers, and seals to ensure product integrity. It is also employed for spraying air or gases during sensory analysis and flavor testing.
7. Air Agitation:
In certain food and beverage production processes, air compressors are used for air agitation. Compressed air is introduced into tanks, mixing vessels, or fermentation tanks to create turbulence and promote mixing or chemical reactions. It aids in achieving consistent product quality and uniform distribution of ingredients or additives.
It is important to note that air compressors used in the food and beverage industry must meet strict hygiene and safety standards. They may require specific filtration systems, oil-free operation, and compliance with food safety regulations to prevent contamination or product spoilage.
By utilizing air compressors effectively, the food and beverage industry can benefit from improved productivity, enhanced product quality, and efficient processing operations.
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What are the environmental considerations when using air compressors?
When using air compressors, there are several environmental considerations to keep in mind. Here’s an in-depth look at some of the key factors:
Energy Efficiency:
Energy efficiency is a crucial environmental consideration when using air compressors. Compressing air requires a significant amount of energy, and inefficient compressors can consume excessive power, leading to higher energy consumption and increased greenhouse gas emissions. It is important to choose energy-efficient air compressors that incorporate features such as Variable Speed Drive (VSD) technology and efficient motor design, as they can help minimize energy waste and reduce the carbon footprint.
Air Leakage:
Air leakage is a common issue in compressed air systems and can contribute to energy waste and environmental impact. Leaks in the system result in the continuous release of compressed air, requiring the compressor to work harder and consume more energy to maintain the desired pressure. Regular inspection and maintenance of the compressed air system to detect and repair leaks can help reduce air loss and improve overall energy efficiency.
Noise Pollution:
Air compressors can generate significant noise levels during operation, which can contribute to noise pollution. Prolonged exposure to high noise levels can have detrimental effects on human health and well-being and can also impact the surrounding environment and wildlife. It is important to consider noise reduction measures such as sound insulation, proper equipment placement, and using quieter compressor models to mitigate the impact of noise pollution.
Emissions:
While air compressors do not directly emit pollutants, the electricity or fuel used to power them can have an environmental impact. If the electricity is generated from fossil fuels, the associated emissions from power plants contribute to air pollution and greenhouse gas emissions. Choosing energy sources with lower emissions, such as renewable energy, can help reduce the environmental impact of operating air compressors.
Proper Waste Management:
Proper waste management is essential when using air compressors. This includes the appropriate disposal of compressor lubricants, filters, and other maintenance-related materials. It is important to follow local regulations and guidelines for waste disposal to prevent contamination of soil, water, or air and minimize the environmental impact.
Sustainable Practices:
Adopting sustainable practices can further reduce the environmental impact of using air compressors. This can include implementing preventive maintenance programs to optimize performance, reducing idle time, and promoting responsible use of compressed air by avoiding overpressurization and optimizing system design.
By considering these environmental factors and taking appropriate measures, it is possible to minimize the environmental impact associated with the use of air compressors. Choosing energy-efficient models, addressing air leaks, managing waste properly, and adopting sustainable practices can contribute to a more environmentally friendly operation.
How do you choose the right size of air compressor for your needs?
Choosing the right size of air compressor is essential to ensure optimal performance and efficiency for your specific needs. Here are some factors to consider when selecting the appropriate size:
1. Air Demand: Determine the air demand requirements of your applications. Calculate the total CFM (Cubic Feet per Minute) needed by considering the air consumption of all the pneumatic tools and equipment that will be operated simultaneously. Choose an air compressor with a CFM rating that meets or exceeds this total demand.
2. Pressure Requirements: Consider the required operating pressure for your applications. Check the PSI (Pounds per Square Inch) rating of the tools and equipment you will be using. Ensure that the air compressor you choose can deliver the necessary pressure consistently.
3. Duty Cycle: Evaluate the duty cycle of the air compressor. The duty cycle represents the percentage of time the compressor can operate within a given time period without overheating or experiencing performance issues. If you require continuous or heavy-duty operation, choose a compressor with a higher duty cycle.
4. Power Source: Determine the available power source at your location. Air compressors can be powered by electricity or gasoline engines. Ensure that the chosen compressor matches the available power supply and consider factors such as voltage, phase, and fuel requirements.
5. Portability: Assess the portability requirements of your applications. If you need to move the air compressor frequently or use it in different locations, consider a portable or wheeled compressor that is easy to transport.
6. Space and Noise Constraints: Consider the available space for installation and the noise restrictions in your working environment. Choose an air compressor that fits within the allocated space and meets any noise regulations or requirements.
7. Future Expansion: Anticipate any potential future expansions or increases in air demand. If you expect your air demand to grow over time, it may be wise to choose a slightly larger compressor to accommodate future needs and avoid the need for premature replacement.
8. Budget: Consider your budgetary constraints. Compare the prices of different air compressor models while ensuring that the chosen compressor meets your specific requirements. Keep in mind that investing in a higher-quality compressor may result in better performance, durability, and long-term cost savings.
By considering these factors and evaluating your specific needs, you can choose the right size of air compressor that will meet your air demand, pressure requirements, and operational preferences, ultimately ensuring efficient and reliable performance.
editor by CX 2023-10-30
China Standard 200 Bar AC Power Air Cooled High Pressure Air Compressor manufacturer
Product Description
Industrial Low-Noise Electric Stationary AC Power Oil Lubricated Medium High Pressure Direct Driven Rotary Screw Type Air Compressor Advantages
1.Superior design with 72 types of technology patent, 2 stages compression, realize maximum energy saving and lowest noise level.
2.State-of-the-art screw element, original Germany CHINAMFG air end, ladvanced SAP profile design, superior Sweden CHINAMFG element bearings
3.Adopts world-renowned components, such as Schneider electronics from
France, DENAIR filters from Germany, CHINAMFG pressure sensor from
Denmark, etc. contribute to guarantee the compressor longer service life.
4.Intelligent controller and multi-language LCD keep the outstanding safety
performance.
5.Stainless steel oil pipe and air pipe, high temperature resistant (400ºC=752ºF) and low temperature resistant(-270ºC=518ºF), high pressure resistant.lUltra-long life(80 years), completely leak free and maintenance free
6.Conform to CE, ISO9001 and energy saving certification, etc.
The Technical Parameters Of High Pressure Rotary Screw Air Compressor
| Model | Maxinmum working pressure | Capacity(FAD)* | Installed motor | Driving mode& Cooling method |
Noise level** | Dimensions(mm) | Weight | Air outlet pipe diameter |
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| 50 HZ | 60 HZ | power | |||||||||||||||||
| Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | ||||||||||||
| bar(g) | psig | m³/min | cfm | m³/min | cfm | kw | hp | dB(A) | L | W | H | kg | |||||||
| DVAH-90-16 | 16 | 232 | 3.73 | 9.24 | 131 | 326 | 4.28 | 8.57 | 151 | 303 | 90 | 120 | Direct Driven Air Cooling /W-Water Cooling |
78 | 2800 | 1600 | 1700 | 2500 | DN50 |
| DVAH-90-18 | 18 | 261 | 4.29 | 10.73 | 151 | 379 | 5.39 | 10.78 | 190 | 381 | 90 | 120 | 78 | 2800 | 1600 | 1700 | 2500 | DN50 | |
| DVAH-90-20 | 20 | 290 | 4.24 | 10.61 | 150 | 375 | 5.33 | 10.67 | 188 | 377 | 90 | 120 | 78 | 2800 | 1600 | 1700 | 2500 | DN50 | |
| DVAH-90-25 | 25 | 363 | 4.14 | 10.35 | 146 | 365 | 4.76 | 9.51 | 168 | 336 | 90 | 120 | 78 | 2800 | 1600 | 1700 | 2500 | DN50 | |
| DVAH-110-16 | 16 | 232 | 5.32 | 13.3 | 188 | 470 | 5.81 | 11.62 | 205 | 410 | 110 | 150 | 78 | 2800 | 1600 | 1700 | 3200 | DN50 | |
| DVAH-110-18 | 18 | 261 | 5.78 | 14.45 | 204 | 510 | 5.58 | 11.16 | 197 | 394 | 110 | 150 | 78 | 2800 | 1600 | 1700 | 3200 | DN50 | |
| DVAH-110-20 | 20 | 290 | 5.73 | 14.33 | 202 | 506 | 5.38 | 10.76 | 190 | 380 | 110 | 150 | 78 | 2800 | 1600 | 1700 | 3200 | DN50 | |
| DVAH-110-25 | 25 | 363 | 4.86 | 12.15 | 172 | 429 | 5.28 | 10.56 | 186 | 373 | 110 | 150 | 78 | 2800 | 1600 | 1700 | 3200 | DN50 | |
| DVAH-110-30 | 30 | 435 | 4.95 | 12.38 | 175 | 437 | 5.15 | 10.3 | 182 | 364 | 110 | 150 | 78 | 2800 | 1600 | 1700 | 3200 | DN50 | |
| DVAH-110-35 | 35 | 508 | 4.24 | 10.6 | 150 | 374 | 5.1 | 10.2 | 180 | 360 | 110 | 150 | 78 | 2800 | 1600 | 1700 | 3200 | DN50 | |
| DVAH-110-40 | 40 | 580 | 4.21 | 10.53 | 149 | 372 | 5.6 | 11.2 | 198 | 395 | 110 | 150 | 78 | 2800 | 1600 | 1700 | 3200 | DN50 | |
| DVAH-132-16 | 16 | 232 | 5.35 | 13.37 | 189 | 472 | 7.25 | 14.5 | 256 | 512 | 132 | 175 | 78 | 2800 | 1600 | 1700 | 3950 | DN50 | |
| DVAH-132-18 | 18 | 261 | 5.81 | 14.53 | 205 | 513 | 6.5 | 12.99 | 229 | 459 | 132 | 175 | 78 | 2800 | 1600 | 1700 | 3950 | DN50 | |
| DVAH-132-20 | 20 | 290 | 5.75 | 14.37 | 203 | 507 | 6.42 | 12.84 | 227 | 453 | 132 | 175 | 78 | 2800 | 1600 | 1700 | 3950 | DN50 | |
| DVAH-132-25 | 25 | 363 | 4.87 | 12.18 | 172 | 430 | 6.23 | 12.46 | 220 | 440 | 132 | 175 | 78 | 2800 | 1600 | 1700 | 3950 | DN50 | |
| DVAH-132-30 | 30 | 435 | 4.97 | 12.43 | 176 | 439 | 5.25 | 10.5 | 185 | 371 | 132 | 175 | 78 | 2800 | 1600 | 1700 | 3950 | DN50 | |
| DVAH-132-35 | 35 | 508 | 4.26 | 10.64 | 150 | 376 | 5.2 | 10.4 | 184 | 367 | 132 | 175 | 78 | 2800 | 1600 | 1700 | 3950 | DN50 | |
| DVAH-132-40 | 40 | 580 | 4.22 | 10.56 | 149 | 373 | 5.15 | 10.3 | 182 | 364 | 132 | 175 | 78 | 2800 | 1600 | 1700 | 3950 | DN50 | |
| DVAH-160-16 | 16 | 232 | 6.17 | 15.43 | 218 | 545 | 9.39 | 18.78 | 332 | 663 | 160 | 215 | 80 | 2800 | 1600 | 2000 | 5000 | DN65 | |
| DVAH-160-18 | 18 | 261 | 6.76 | 16.91 | 239 | 597 | 9.22 | 18.43 | 325 | 651 | 160 | 215 | 80 | 2800 | 1600 | 2000 | 5000 | DN65 | |
| DVAH-160-20 | 20 | 290 | 6.66 | 16.65 | 235 | 588 | 8.07 | 16.13 | 285 | 570 | 160 | 215 | 80 | 2800 | 1600 | 2000 | 5000 | DN65 | |
| DVAH-160-25 | 25 | 363 | 5.89 | 14.73 | 208 | 520 | 7.99 | 15.97 | 282 | 564 | 160 | 215 | 80 | 2800 | 1600 | 2000 | 5000 | DN65 | |
| DVAH-185-16 | 16 | 232 | 6.55 | 16.37 | 231 | 578 | 10.3 | 20.6 | 364 | 727 | 185 | 250 | 80 | 2800 | 1600 | 2000 | 5500 | DN65 | |
| DVAH-185-18 | 18 | 261 | 7.29 | 18.21 | 321 | 643 | 10.19 | 20.37 | 360 | 719 | 185 | 250 | 80 | 2800 | 1600 | 2000 | 5500 | DN65 | |
| DVAH-185-20 | 20 | 290 | 7.2 | 18.01 | 254 | 636 | 8.81 | 17.62 | 311 | 622 | 185 | 250 | 80 | 2800 | 1600 | 2000 | 5500 | DN65 | |
| DVAH-185-25 | 25 | 363 | 7.06 | 17.65 | 249 | 623 | 8.73 | 17.45 | 308 | 616 | 185 | 250 | 80 | 2800 | 1600 | 2000 | 5500 | DN65 | |
| DVAH-200-16 | 16 | 232 | 8.68 | 21.71 | 307 | 766 | 11.94 | 23.88 | 422 | 843 | 200 | 270 | 85 | 3300 | 2000 | 2100 | 6000 | DN80 | |
| DVAH-200-18 | 18 | 261 | 10.64 | 26.61 | 376 | 940 | 11.32 | 22.64 | 400 | 799 | 200 | 270 | 85 | 3300 | 2000 | 2100 | 6000 | DN80 | |
| DVAH-200-20 | 20 | 290 | 9.7 | 24.25 | 343 | 856 | 10.69 | 21.37 | 377 | 755 | 200 | 270 | 85 | 3300 | 2000 | 2100 | 6000 | DN80 | |
| DVAH-200-25 | 25 | 363 | 8.84 | 22.09 | 312 | 780 | 9.1 | 18.19 | 321 | 642 | 200 | 270 | 85 | 3300 | 2000 | 2100 | 6000 | DN80 | |
| DVAH-220-16 | 16 | 232 | 9.75 | 24.37 | 344 | 860 | 12.17 | 24.34 | 430 | 859 | 220 | 300 | 85 | 3300 | 2000 | 2100 | 6300 | DN80 | |
| DVAH-220-18 | 18 | 261 | 12.13 | 30.32 | 428 | 1070 | 11.84 | 23.67 | 418 | 836 | 220 | 300 | 85 | 3300 | 2000 | 2100 | 6300 | DN80 | |
| DVAH-220-20 | 20 | 290 | 10.56 | 26.39 | 373 | 932 | 11.21 | 22.42 | 396 | 792 | 220 | 300 | 85 | 3300 | 2000 | 2100 | 6300 | DN80 | |
| DVAH-220-25 | 25 | 363 | 9.6 | 24.01 | 339 | 848 | 10.47 | 20.94 | 370 | 739 | 220 | 300 | 85 | 3300 | 2000 | 2100 | 6300 | DN80 | |
| DVAH-250-16 | 16 | 232 | 10.7 | 26.75 | 378 | 944 | 14.07 | 28.13 | 497 | 993 | 250 | 350 | 85 | 3500 | 2200 | 2100 | 6500 | DN125 | |
| DVAH-250-18 | 18 | 261 | 12.13 | 30.32 | 428 | 1070 | 14 | 27.99 | 494 | 988 | 250 | 350 | 85 | 3500 | 2200 | 2100 | 6500 | DN125 | |
| DVAH-250-20 | 20 | 290 | 12.07 | 30.16 | 426 | 1065 | 12.95 | 25.89 | 457 | 914 | 250 | 350 | 85 | 3500 | 2200 | 2100 | 6500 | DN125 | |
| DVAH-250-25 | 25 | 363 | 10.45 | 26.13 | 369 | 923 | 12.45 | 24.9 | 440 | 879 | 250 | 350 | 85 | 3500 | 2200 | 2100 | 6500 | DN125 | |
| DVAH-280-16 | 16 | 232 | 12.55 | 31.38 | 443 | 1108 | 16.51 | 33.02 | 583 | 1166 | 280 | 375 | 85 | 3500 | 2200 | 2100 | 7000 | DN125 | |
| DVAH-280-18 | 18 | 261 | 14.99 | 37.47 | 529 | 1323 | 14.84 | 29.68 | 524 | 1048 | 280 | 375 | 85 | 3500 | 2200 | 2100 | 7000 | DN125 | |
| DVAH-280-20 | 20 | 290 | 14.84 | 37.09 | 524 | 1310 | 14.69 | 29.38 | 519 | 1037 | 280 | 375 | 85 | 3500 | 2200 | 2100 | 7000 | DN125 | |
| DVAH-280-25 | 25 | 363 | 12.37 | 30.93 | 437 | 1092 | 12.69 | 25.38 | 448 | 896 | 280 | 375 | 85 | 3500 | 2200 | 2100 | 7000 | DN125 | |
| *) FAD in accordance with ISO 1217 : 2009, Annex C: Absolute intake pressure 1 bar (a), cooling and air intake temperature 20 °C **) Noise level as per ISO 2151 and the basic standard ISO 9614-2, operation at maximum operating pressure and maximum speed; tolerance: ± 3 dB(A) ***) Specifications are subject to change without prior notice |
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DENAIR Factory
DENAIR Certificates
DENAIR Exhibiton
DENAIR Customers
We carefully selected for you the classic case:
DENAIR VSD Screw Air Compressor for Food Processing in USA
Project Name: Coffee manufacturer in Omaha, United States
Product Name: 30KW 40HP direct dirven variable frequency screw air compressor with air dryer and air receiver tank
Model No. & Qty: DVA-30G x 2
Working Time: From January, 2016 till now
Event: In January, 2016, CHINAMFG service team Michael, Sissi and Steven visited our VIP customer in Omaha, United States for technical training for air compressor maintenance. The customer was very satisfied with our good service and VSD energy saving solution.
FAQ
Q1: Are you factory or trade company?
A1: We are factory.
Q2: What the exactly address of your factory?
A2: No. 366, YangzhuangBang Street, Pingxing Rd., Xindai Town, HangZhou, ZHangZhoug Province, China
Q3: Warranty terms of your machine?
A3: Two years warranty for the machine and technical support according to your needs.
Q4: Will you provide some spare parts of the machines?
A4: Yes, of course.
Q5: How long will you take to arrange production?
A5: 380V 50HZ we can delivery the goods within 10 days. Other electricity or other color we will delivery within 22 days
Q6: Can you accept OEM orders?
A6: Yes, with professional design team, OEM orders are highly welcome.
| Lubrication Style: | Lubricated |
|---|---|
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Vertical |
| Structure Type: | Closed Type |
| Installation Type: | Stationary Type |
| Customization: |
Available
|
|
|---|
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Can air compressors be used for shipbuilding and maritime applications?
Air compressors are widely used in shipbuilding and maritime applications for a variety of tasks and operations. The maritime industry relies on compressed air for numerous essential functions. Here’s an overview of how air compressors are employed in shipbuilding and maritime applications:
1. Pneumatic Tools and Equipment:
Air compressors are extensively used to power pneumatic tools and equipment in shipbuilding and maritime operations. Pneumatic tools such as impact wrenches, drills, grinders, sanders, and chipping hammers require compressed air to function. The versatility and power provided by compressed air make it an ideal energy source for heavy-duty tasks, maintenance, and construction activities in shipyards and onboard vessels.
2. Painting and Surface Preparation:
Air compressors play a crucial role in painting and surface preparation during shipbuilding and maintenance. Compressed air is used to power air spray guns, sandblasting equipment, and other surface preparation tools. Compressed air provides the force necessary for efficient and uniform application of paints, coatings, and protective finishes, ensuring the durability and aesthetics of ship surfaces.
3. Pneumatic Actuation and Controls:
Air compressors are employed in pneumatic actuation and control systems onboard ships. Compressed air is used to operate pneumatic valves, actuators, and control devices that regulate the flow of fluids, control propulsion systems, and manage various shipboard processes. Pneumatic control systems offer reliability and safety advantages in maritime applications.
4. Air Start Systems:
In large marine engines, air compressors are used in air start systems. Compressed air is utilized to initiate the combustion process in the engine cylinders. The compressed air is injected into the cylinders to turn the engine’s crankshaft, enabling the ignition of fuel and starting the engine. Air start systems are commonly found in ship propulsion systems and power generation plants onboard vessels.
5. Pneumatic Conveying and Material Handling:
In shipbuilding and maritime operations, compressed air is used for pneumatic conveying and material handling. Compressed air is utilized to transport bulk materials, such as cement, sand, and grain, through pipelines or hoses. Pneumatic conveying systems enable efficient and controlled transfer of materials, facilitating construction, cargo loading, and unloading processes.
6. Air Conditioning and Ventilation:
Air compressors are involved in air conditioning and ventilation systems onboard ships. Compressed air powers air conditioning units, ventilation fans, and blowers, ensuring proper air circulation, cooling, and temperature control in various ship compartments, cabins, and machinery spaces. Compressed air-driven systems contribute to the comfort, safety, and operational efficiency of maritime environments.
These are just a few examples of how air compressors are utilized in shipbuilding and maritime applications. Compressed air’s versatility, reliability, and convenience make it an indispensable energy source for various tasks and systems in the maritime industry.
What is the role of air compressors in manufacturing and industrial processes?
Air compressors play a crucial role in various manufacturing and industrial processes, providing a reliable source of compressed air that powers a wide range of equipment and tools. Here are some key roles of air compressors in manufacturing and industrial settings:
1. Pneumatic Tools and Equipment:
Air compressors power a wide range of pneumatic tools and equipment used in manufacturing processes. These tools include impact wrenches, air drills, sanders, grinders, nail guns, and spray guns. Compressed air provides the necessary force and energy for these tools, enabling efficient and precise operations.
2. Automation and Control Systems:
Compressed air is used in automation and control systems within manufacturing facilities. Pneumatic actuators and valves use compressed air to control the movement of machinery and components. These systems are widely used in assembly lines, packaging operations, and material handling processes.
3. Air Blowing and Cleaning:
Compressed air is employed for blowing and cleaning applications in manufacturing and industrial processes. Air blowguns and air nozzles are used to remove debris, dust, and contaminants from surfaces, machinery, and products. Compressed air is also used for drying, cooling, and purging operations.
4. Air Separation and Gas Generation:
Air compressors are used in air separation plants to generate industrial gases such as nitrogen, oxygen, and argon. These gases are essential for various industrial processes, including metal fabrication, chemical production, and food packaging.
5. HVAC Systems:
Compressed air is utilized in heating, ventilation, and air conditioning (HVAC) systems. It powers pneumatic actuators for damper control, pneumatic controls for pressure regulation, and pneumatic valves for flow control in HVAC applications.
6. Air Compression for Storage and Transport:
Compressed air is used for storage and transport purposes in manufacturing and industrial settings. It is often used to pressurize storage tanks or containers that hold gases or liquids. Compressed air also facilitates the transfer of materials through pipelines and pneumatic conveying systems.
7. Process Instrumentation:
Compressed air is utilized in process instrumentation and control systems. It powers pneumatic instruments such as pressure gauges, flow meters, and control valves. These instruments play a critical role in monitoring and regulating various parameters in industrial processes.
8. Material Handling and Pneumatic Conveying:
In manufacturing and industrial facilities, compressed air is used for material handling and pneumatic conveying systems. It enables the movement of bulk materials such as powders, granules, and pellets through pipelines, facilitating efficient and controlled material transfer.
Overall, air compressors are vital components in manufacturing and industrial processes, providing a versatile and efficient source of power for a wide range of applications. The specific role of air compressors may vary depending on the industry, process requirements, and operational needs.
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What is the impact of tank size on air compressor performance?
The tank size of an air compressor plays a significant role in its performance and functionality. Here are the key impacts of tank size:
1. Air Storage Capacity: The primary function of the air compressor tank is to store compressed air. A larger tank size allows for greater air storage capacity. This means the compressor can build up a reserve of compressed air, which can be useful for applications that require intermittent or fluctuating air demand. Having a larger tank ensures a steady supply of compressed air during peak usage periods.
2. Run Time: The tank size affects the run time of the air compressor. A larger tank can provide longer continuous operation before the compressor motor needs to restart. This is because the compressed air in the tank can be used to meet the demand without the need for the compressor to run continuously. It reduces the frequency of motor cycling, which can improve energy efficiency and prolong the motor’s lifespan.
3. Pressure Stability: A larger tank helps maintain stable pressure during usage. When the compressor is running, it fills the tank until it reaches a specified pressure level, known as the cut-out pressure. As the air is consumed from the tank, the pressure drops to a certain level, known as the cut-in pressure, at which point the compressor restarts to refill the tank. A larger tank size results in a slower pressure drop during usage, ensuring more consistent and stable pressure for the connected tools or equipment.
4. Duty Cycle: The duty cycle refers to the amount of time an air compressor can operate within a given time period. A larger tank size can increase the duty cycle of the compressor. The compressor can run for longer periods before reaching its duty cycle limit, reducing the risk of overheating and improving overall performance.
5. Tool Compatibility: The tank size can also impact the compatibility with certain tools or equipment. Some tools, such as high-demand pneumatic tools or spray guns, require a continuous and adequate supply of compressed air. A larger tank size ensures that the compressor can meet the air demands of such tools without causing pressure drops or affecting performance.
It is important to note that while a larger tank size offers advantages in terms of air storage and performance, it also results in a larger and heavier compressor unit. Consider the intended application, available space, and portability requirements when selecting an air compressor with the appropriate tank size.
Ultimately, the optimal tank size for an air compressor depends on the specific needs of the user and the intended application. Assess the air requirements, duty cycle, and desired performance to determine the most suitable tank size for your air compressor.
editor by CX 2023-10-26
China Good quality Wholesale Compact Brand Reusable High Pressure Air Compressor air compressor parts
Product Description
Product Description
| Voltage | 220V/50Hz |
| Current | 20.4A |
| Power | 1450W |
| Rotating speed | 2800R/Min |
| Noise level | 88db |
| Working pressure | 0.7Mpa |
| Max. working pressure | 0.8Mpa |
| Opening pressure of safety valve | 0.88Mpa |
| Restart pressure | 0.5Mpa |
| Working pressure range | 0-0.8Mpa |
| Outlet connector | G1/4 G1/2 |
| Tank capacity | 120L |
| Weight | 68kg |
| Tank size | 350x800mm |
Detailed Photos
Our Factory
Application
Company Profile
HangZhou CHINAMFG AUTOMOBILE TECHNOLOGY CO.,LTD. was founded in 1996, which is
located in HangZhou city. It specializes in auto body repair system, auto lift and tire equipment with
technology development, product development, production, sales and service.
Our company has passed the ISO9001, and our products has got CE approved, now we have
some national patents, which show that we have a professional R&D Team. Our auto body repair
system has been widely exported all over the world and are widely used in various domestic and
foreign repair shops and 4S vehicle maintenance stations. We has participated in domestic
professional equipment exhibitions and global body repairs in Las Vegas for several years. The
Equipment Exhibition (NACE) has won unanimous praise and has become a world-renowned
professional equipment manufacturer.
Welcome you choose “JINTUO” brand, We will provide you with our heart.
FAQ
Q: How do you control your production quality?
A: We have an independent QC team. Our QC teams do sample inspection, part inspection during
production and 100% final inspection before delivery.
Q: Can I have a visit to your company before placing an order?
A: Sure, welcome to visit CHINAMFG AUTO TECH. There is a showroom in our factory, you can get all
what you want about the auto equipment.
Q: May I know the Lead time?
A:The lead time of our machine is 7 to 20 days.
Q: What is your payment terms?
We accept Alibaba Trade Assurance, TT, LC, etc.
Q: Can you provide the whole workshop automotive equipment?
A: Yes. we have 8 series of product contains nearly all kinds of automotive equipment. Also we have
helped many customers to open their body shop.
Q: How long is the warranty?
A: Our warranty period is 18 months,we will send free parts for replacement within it, and supply spare
parts for lifetime.
Q: Are you a factory?
A: CHINAMFG has invested a factory with an area of 12,000 square meters, specializing in the production of
various frame machine, car lift,wheel alignment,car wash machine etc.
| After-sales Service: | Technical Support |
|---|---|
| Warranty: | 18 Months |
| Lubrication Style: | Oil-less |
| Cooling System: | Air Cooling |
| Cylinder Arrangement: | Duplex Arrangement |
| Cylinder Position: | Vertical |
| Samples: |
US$ 760/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
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How are air compressors utilized in pharmaceutical manufacturing?
Air compressors play a crucial role in pharmaceutical manufacturing, where they are utilized for various critical applications. The pharmaceutical industry requires a reliable source of clean and compressed air to ensure the safety, efficiency, and quality of its processes. Here’s an overview of how air compressors are utilized in pharmaceutical manufacturing:
1. Manufacturing Processes:
Air compressors are used in numerous manufacturing processes within the pharmaceutical industry. Compressed air is employed for tasks such as mixing and blending of ingredients, granulation, tablet compression, coating, and encapsulation of pharmaceutical products. The controlled delivery of compressed air facilitates precise and consistent manufacturing processes, ensuring the production of high-quality pharmaceuticals.
2. Instrumentation and Control Systems:
Pharmaceutical manufacturing facilities rely on compressed air for powering instrumentation and control systems. Compressed air is used to operate pneumatic valves, actuators, and control devices that regulate the flow of fluids, control temperature and pressure, and automate various processes. The clean and dry nature of compressed air makes it ideal for maintaining the integrity and accuracy of these critical control mechanisms.
3. Packaging and Filling:
Air compressors are employed in pharmaceutical packaging and filling processes. Compressed air is used to power machinery and equipment for bottle cleaning, labeling, capping, and sealing of pharmaceutical products. Compressed air provides the necessary force and precision for efficient and reliable packaging, ensuring product safety and compliance.
4. Cleanroom Environments:
Pharmaceutical manufacturing often takes place in controlled cleanroom environments to prevent contamination and maintain product quality. Air compressors are used to supply clean and filtered compressed air to these cleanrooms, ensuring a controlled and sterile environment for the production of pharmaceuticals. Compressed air is also utilized in cleanroom air showers and air curtains for personnel and material decontamination.
5. Laboratory Applications:
In pharmaceutical laboratories, air compressors are utilized for various applications. Compressed air is used in laboratory instruments, such as gas chromatographs, mass spectrometers, and other analytical equipment. It is also employed in clean air cabinets, fume hoods, and laminar flow benches, providing a controlled and clean environment for testing, analysis, and research.
6. HVAC Systems:
Air compressors are involved in heating, ventilation, and air conditioning (HVAC) systems in pharmaceutical manufacturing facilities. Compressed air powers the operation of HVAC controls, dampers, actuators, and air handling units, ensuring proper air circulation, temperature control, and environmental conditions in various manufacturing areas.
By utilizing air compressors in pharmaceutical manufacturing, the industry can maintain strict quality standards, enhance operational efficiency, and ensure the safety and efficacy of pharmaceutical products.
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How are air compressors utilized in pneumatic tools?
Air compressors play a crucial role in powering and operating pneumatic tools. Here’s a detailed explanation of how air compressors are utilized in pneumatic tools:
Power Source:
Pneumatic tools rely on compressed air as their power source. The air compressor generates and stores compressed air, which is then delivered to the pneumatic tool through a hose or piping system. The compressed air provides the force necessary for the tool to perform various tasks.
Air Pressure Regulation:
Air compressors are equipped with pressure regulation systems to control the output pressure of the compressed air. Different pneumatic tools require different air pressure levels to operate optimally. The air compressor’s pressure regulator allows users to adjust the output pressure according to the specific requirements of the pneumatic tool being used.
Air Volume and Flow:
Air compressors provide a continuous supply of compressed air, ensuring a consistent air volume and flow rate for pneumatic tools. The air volume is typically measured in cubic feet per minute (CFM) and determines the tool’s performance capabilities. Higher CFM ratings indicate that the pneumatic tool can deliver more power and operate at a faster rate.
Tool Actuation:
Pneumatic tools utilize compressed air to actuate their mechanical components. For example, an air-powered impact wrench uses compressed air to drive the tool’s internal hammer mechanism, generating high torque for fastening or loosening bolts and nuts. Similarly, air-powered drills, sanders, nail guns, and spray guns rely on compressed air to power their respective operations.
Versatility:
One of the significant advantages of pneumatic tools is their versatility, and air compressors enable this flexibility. A single air compressor can power a wide range of pneumatic tools, eliminating the need for separate power sources for each tool. This makes pneumatic tools a popular choice in various industries, such as automotive, construction, manufacturing, and woodworking.
Portability:
Air compressors come in different sizes and configurations, offering varying degrees of portability. Smaller portable air compressors are commonly used in applications where mobility is essential, such as construction sites or remote locations. The portability of air compressors allows pneumatic tools to be used in various work environments without the constraints of being tethered to a fixed power source.
Overall, air compressors are integral to the functionality and operation of pneumatic tools. They provide the necessary power, air pressure regulation, and continuous airflow required for pneumatic tools to perform a wide range of tasks efficiently and effectively.
Are there portable air compressors available for home use?
Yes, there are portable air compressors specifically designed for home use. These portable models offer convenience, versatility, and ease of use for various tasks around the house. Here are some key points about portable air compressors for home use:
1. Compact and Lightweight: Portable air compressors are typically compact and lightweight, making them easy to transport and store. They are designed with portability in mind, allowing homeowners to move them around the house or take them to different locations as needed.
2. Electric-Powered: Most portable air compressors for home use are electric-powered. They can be plugged into a standard household electrical outlet, eliminating the need for gasoline or other fuel sources. This makes them suitable for indoor use without concerns about emissions or ventilation.
3. Versatile Applications: Portable air compressors can be used for a wide range of home applications. They are commonly used for inflating tires, sports equipment, and inflatable toys. They are also handy for operating pneumatic tools such as nail guns, staplers, and paint sprayers. Additionally, portable air compressors can be used for cleaning tasks, powering airbrushes, and other light-duty tasks around the house.
4. Pressure and Capacity: Portable air compressors for home use typically have lower pressure and capacity ratings compared to larger industrial or commercial models. They are designed to meet the needs of common household tasks rather than heavy-duty applications. The pressure and capacity of these compressors are usually sufficient for most home users.
5. Oil-Free Operation: Many portable air compressors for home use feature oil-free operation. This means they do not require regular oil changes or maintenance, making them more user-friendly and hassle-free for homeowners.
6. Noise Level: Portable air compressors designed for home use often prioritize low noise levels. They are engineered to operate quietly, reducing noise disturbances in residential environments.
7. Cost: Portable air compressors for home use are generally more affordable compared to larger, industrial-grade compressors. They offer a cost-effective solution for homeowners who require occasional or light-duty compressed air applications.
When considering a portable air compressor for home use, it’s important to assess your specific needs and tasks. Determine the required pressure, capacity, and features that align with your intended applications. Additionally, consider factors such as portability, noise level, and budget to choose a suitable model that meets your requirements.
Overall, portable air compressors provide a practical and accessible compressed air solution for homeowners, allowing them to tackle a variety of tasks efficiently and conveniently within a home setting.
editor by CX 2023-10-25
China supplier High Performance 600 CHINAMFG High Pressure Oil-Free Pm VSD Two-Stage Rotary Screw Type Air Compressor with Intelligent PLC Controller mini air compressor
Product Description
2~40bar DIRECT-DRIVE WATER-INJECTED OIL-FREE SCREW AIR COMPRESSOR (PM VSD)
1. Low temperature means more efficiency
With an exceptionally low running temperature of less than 60ºC, near isothermal compression is achieved.
The superior cooling capability of water removes the heat and gives more air per kW of power.
This also eliminates the need for an internal cooler and aftercooler, the associated power consumption reduces pressure drop to a minimum.
2. Cutting the maintenance cost
Spare parts only need air filter elements and water filter elements
Low operating temperature ensures the long service life of the screw air end, avoiding expensive maintenance costs for the screw rotor.
Low temperature reduces the stress on other components ensuring long life.
3. Avoiding the costs of extra energy to combat pressure drop
These costs, although not apparent at the time of purchase, are very high and contribute substantially to the total cost of ownership.
4. No Gearbox No need for associated oil lubrication.
5. Simple structure
Fewer moving parts than the dry oil-free screw air compressor, meaning there is less to go wrong,
while balance bearing loads extend the compression element service life for low-cost operation.
Product Parameters
Product Description
Company Profile
Hot Sale Products
2~10bar Oil-injected 7~16bar All-in-1 Small Single-phase
Screw Air Compressor Screw Air Compressor Screw Air Compressor
2~40bar 100% Oil-free 8~12bar 100% Oil-free Diesel Engine Portable
Screw Air Compressor Scroll Air Compressor Screw Air Compressor
Main Product
What we can supply:
* Oil-injected Screw Air Compressor (2~16 bar)
* All-in-1 Screw Air Compressor with Tank, Dryer, and Filters (7~16 bar)
* Single-phase Small Screw Air Compressor for Home use (8~10 bar)
* Water-injected Oil-free Screw Air Compressor (2~40 bar)
* Oil-free Scroll Air Compressor (8~12 bar)
* Diesel&Electric Engine Portable Screw Air Compressor (8~30 bar)
* Air Dryer, Air tank, Filters, and other Spare parts
| After-sales Service: | 24*7 Online Services and Video Guide |
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| Warranty: | 1 Year for The Whole Machine & 2 Years for Air End |
| Lubrication Style: | Oil-free |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Installation Type: | Stationary Type |
| Customization: |
Available
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How are air compressors employed in the petrochemical industry?
Air compressors play a vital role in the petrochemical industry, where they are employed for various applications that require compressed air. The petrochemical industry encompasses the production of chemicals and products derived from petroleum and natural gas. Here’s an overview of how air compressors are utilized in the petrochemical industry:
1. Instrumentation and Control Systems:
Air compressors are used to power pneumatic instrumentation and control systems in petrochemical plants. These systems rely on compressed air to operate control valves, actuators, and other pneumatic devices that regulate processes such as flow control, pressure control, and temperature control. Compressed air provides a reliable and clean source of energy for these critical control mechanisms.
2. Pneumatic Tools and Equipment:
Petrochemical plants often utilize pneumatic tools and equipment for various tasks such as maintenance, repair, and construction activities. Air compressors supply the necessary compressed air to power these tools, including pneumatic drills, impact wrenches, grinders, sanders, and painting equipment. The versatility and convenience of compressed air make it an ideal energy source for a wide range of pneumatic tools used in the industry.
3. Process Air and Gas Supply:
Petrochemical processes often require a supply of compressed air and gases for specific applications. Air compressors are employed to generate compressed air for processes such as oxidation, combustion, and aeration. They may also be used to compress gases like nitrogen, hydrogen, and oxygen, which are utilized in various petrochemical reactions and treatment processes.
4. Cooling and Ventilation:
Petrochemical plants require adequate cooling and ventilation systems to maintain optimal operating conditions and ensure the safety of personnel. Air compressors are used to power cooling fans, blowers, and air circulation systems that help maintain the desired temperature, remove heat generated by equipment, and provide ventilation in critical areas.
5. Nitrogen Generation:
Nitrogen is widely used in the petrochemical industry for applications such as blanketing, purging, and inerting. Air compressors are utilized in nitrogen generation systems, where they compress atmospheric air, which is then passed through a nitrogen separation process to produce high-purity nitrogen gas. This nitrogen is used for various purposes, including preventing the formation of explosive mixtures, protecting sensitive equipment, and maintaining the integrity of stored products.
6. Instrument Air:
Instrument air is essential for operating pneumatic instruments, analyzers, and control devices throughout the petrochemical plant. Air compressors supply compressed air that is treated and conditioned to meet the stringent requirements of instrument air quality standards. Instrument air is used for tasks such as pneumatic conveying, pneumatic actuators, and calibration of instruments.
By employing air compressors in the petrochemical industry, operators can ensure reliable and efficient operation of pneumatic systems, power various tools and equipment, support critical processes, and maintain safe and controlled environments.
How are air compressors utilized in pneumatic tools?
Air compressors play a crucial role in powering and operating pneumatic tools. Here’s a detailed explanation of how air compressors are utilized in pneumatic tools:
Power Source:
Pneumatic tools rely on compressed air as their power source. The air compressor generates and stores compressed air, which is then delivered to the pneumatic tool through a hose or piping system. The compressed air provides the force necessary for the tool to perform various tasks.
Air Pressure Regulation:
Air compressors are equipped with pressure regulation systems to control the output pressure of the compressed air. Different pneumatic tools require different air pressure levels to operate optimally. The air compressor’s pressure regulator allows users to adjust the output pressure according to the specific requirements of the pneumatic tool being used.
Air Volume and Flow:
Air compressors provide a continuous supply of compressed air, ensuring a consistent air volume and flow rate for pneumatic tools. The air volume is typically measured in cubic feet per minute (CFM) and determines the tool’s performance capabilities. Higher CFM ratings indicate that the pneumatic tool can deliver more power and operate at a faster rate.
Tool Actuation:
Pneumatic tools utilize compressed air to actuate their mechanical components. For example, an air-powered impact wrench uses compressed air to drive the tool’s internal hammer mechanism, generating high torque for fastening or loosening bolts and nuts. Similarly, air-powered drills, sanders, nail guns, and spray guns rely on compressed air to power their respective operations.
Versatility:
One of the significant advantages of pneumatic tools is their versatility, and air compressors enable this flexibility. A single air compressor can power a wide range of pneumatic tools, eliminating the need for separate power sources for each tool. This makes pneumatic tools a popular choice in various industries, such as automotive, construction, manufacturing, and woodworking.
Portability:
Air compressors come in different sizes and configurations, offering varying degrees of portability. Smaller portable air compressors are commonly used in applications where mobility is essential, such as construction sites or remote locations. The portability of air compressors allows pneumatic tools to be used in various work environments without the constraints of being tethered to a fixed power source.
Overall, air compressors are integral to the functionality and operation of pneumatic tools. They provide the necessary power, air pressure regulation, and continuous airflow required for pneumatic tools to perform a wide range of tasks efficiently and effectively.
What is the role of air compressor tanks?
Air compressor tanks, also known as receiver tanks or air receivers, play a crucial role in the operation of air compressor systems. They serve several important functions:
1. Storage and Pressure Regulation: The primary role of an air compressor tank is to store compressed air. As the compressor pumps air into the tank, it accumulates and pressurizes the air. The tank acts as a reservoir, allowing the compressor to operate intermittently while providing a steady supply of compressed air during periods of high demand. It helps regulate and stabilize the pressure in the system, reducing pressure fluctuations and ensuring a consistent supply of air.
2. Condensation and Moisture Separation: Compressed air contains moisture, which can condense as the air cools down inside the tank. Air compressor tanks are equipped with moisture separators or drain valves to collect and remove this condensed moisture. The tank provides a space for the moisture to settle, allowing it to be drained out periodically. This helps prevent moisture-related issues such as corrosion, contamination, and damage to downstream equipment.
3. Heat Dissipation: During compression, air temperature increases. The air compressor tank provides a larger surface area for the compressed air to cool down and dissipate heat. This helps prevent overheating of the compressor and ensures efficient operation.
4. Pressure Surge Mitigation: Air compressor tanks act as buffers to absorb pressure surges or pulsations that may occur during compressor operation. These surges can be caused by variations in demand, sudden changes in airflow, or the cyclic nature of reciprocating compressors. The tank absorbs these pressure fluctuations, reducing stress on the compressor and other components, and providing a more stable and consistent supply of compressed air.
5. Energy Efficiency: Air compressor tanks contribute to energy efficiency by reducing the need for the compressor to run continuously. The compressor can fill the tank during periods of low demand and then shut off when the desired pressure is reached. This allows the compressor to operate in shorter cycles, reducing energy consumption and minimizing wear and tear on the compressor motor.
6. Emergency Air Supply: In the event of a power outage or compressor failure, the stored compressed air in the tank can serve as an emergency air supply. This can provide temporary air for critical operations, allowing time for maintenance or repairs to be carried out without disrupting the overall workflow.
Overall, air compressor tanks provide storage, pressure regulation, moisture separation, heat dissipation, pressure surge mitigation, energy efficiency, and emergency backup capabilities. They are vital components that enhance the performance, reliability, and longevity of air compressor systems in various industrial, commercial, and personal applications.
editor by CX 2023-10-25
China Professional Low/ High Pressure Rotary Screw Air Compressor air compressor oil
Product Description
Low/ high Pressure Rotary Screw Air Compressor
Advantages of our twin screw air compressor:
1. Approved by ISO9001certificate, SGS, CE and etc..
2. With dustproof, rainproof and moisture-proof function, with IP55 class electric cabinet, mainly using in humid, dust, low temperature and vibrating field work condition environment, like tunnel excavation project, bridge construction, mine mining site, coal powder transporting, railway project and so on industries.
3. Adopt double screw main machine, the most advanced technology and world famous brand in designing and manufacturing, no leakage, ensure high air discharge and low energy consumption.
4. Has low temperature and vibration-proof types machine unit for choose, easy operating, only to press “start” switch to start, has remote controlling of start and stop function.
5. Equip with the heavy load type air intake filter system can protect the main machine from abrasion.
6. With 0-100% capacity adjustment function, can voltage stabilizing operation according to the actual air use quantity, specially suitable for using on without air tank condition.
7. Intelligent microcomputer control system, Chinese and English language operation interface, malfunction display, alarm and machine stop automatically.
8. Adopt high quality and world famous brand of main components, like UK APD oil filter, America AMOT temperature controlling valve, SCHNEIDER electric parts and etc., high efficiency, reliable and long use life.
9. Adopt world famous brand of air intake filter, oil filter, air and oil separator, realize high filtration accuracy, compressed air oil content under 3ppm, reach to international advanced standard level.
Photos of out outdoor use air compressor:
Parameters of our outdoor use air compressor:
| Type | Exhause pressure (Mpa) | Air displacemen (m3/min) | Power (Kw) | Noise (dBa) | Dimensions (mm) | Outlet pipe size | Weight (Kg) |
| TKLS-7F | 0.7/0.8/1.0/1.3 | 1.23/1.16/1.02/0.86 | 7.5 | 67 | 1300*1200*1100 | G 1/2 | 420 |
| TKLS-11F | 0.7/0.8/1.0/1.3 | 1.65/1.62/1.4/1.21 | 11 | 67 | 1300*1200*1100 | G3/4 | 420 |
| TKLS-15F | 0.7/0.8/1.0/1.3 | 2.3/2.2/2.0/1.8 | 15 | 68 | 1772*1300*1300 | G1 | 550 |
| TKLS-18F | 0.7/0.8/1.0/1.3 | 3.0/2.92/2.7/2.2 | 18.5 | 70 | 1772*1300*1300 | G1 | 590 |
| TKLS-22F | 0.7/0.8/1.0/1.3 | 3.6/3.53/3.2/2.4 | 22 | 72 | 1772*1300*1300 | G1 | 650 |
| TKLS-30F | 0.7/0.8/1.0/1.3 | 5.2/5.0/4.5/3.5 | 30 | 73 | 2060*1400*1600 | G1 1/2 | 900 |
| TKLS-37F | 0.7/0.8/1.0/1.3 | 6.2/6.1/5.6/4.8 | 37 | 74 | 2060*1400*1600 | G1 1/2 | 1050 |
| TKLS-45F | 0.7/0.8/1.0/1.3 | 7.8/7.5/6.8/5.8 | 45 | 75 | 2060*1400*1600 | G1 1/2 | 1120 |
| TKLS-55F/W | 0.7/0.8/1.0/1.3 | 10.1/9.8/8.8/7.2 | 55 | 76 | 2360*1635*1765 | DN50 | 2300 |
| TKLS-75F/W | 0.7/0.8/1.0/1.3 | 13.0/12.3/11.0/10.0 | 75 | 78 | 2360*1635*1765 | DN50 | 2400 |
| TKLS-90F/W | 0.7/0.8/1.0/1.3 | 16.3/15.6/14.2/13.0 | 90 | 78 | 2360*1635*1765 | DN50 | 2500 |
| TKLS-110F/W | 0.7/0.8/1.0/1.3 | 20.4/20.0/19.2/17.0 | 110 | 78 | 2800*1700*2100 | DN80 | 3500 |
| TKLS-132F/W | 0.7/0.8/1.0/1.3 | 23.0/22.1/21.0/18.1 | 132 | 78 | 2800*1700*2100 | DN80 | 3700 |
| TKLS-160F/W | 0.7/0.8/1.0/1.3 | 27.8/27.1/25.2/21.2 | 160 | 78 | 2800*1700*2100 | DN80 | 4000 |
| TKLS-185F/W | 0.7/0.8/1.0/1.3 | 32.5/30.5/27.0/23.6 | 185 | 78 | 3400*1800*2100 | DN80 | 4600 |
| TKLS-200F/W | 0.7/0.8/1.0/1.3 | 35.0/33.3/30.6/26.3 | 200 | 80 | 3400*1800*2100 | DN100 | 4700 |
| TKLS-250F/W | 0.7/0.8/1.0/1.3 | 44.1/43.0/38.1/35.0 | 250 | 80 | 3600*2000*2100 | DN100 | 5100 |
Our factory and workshop:
After sales service for our screw air compressor:
1. Providing professional air compression program designing for free.
2. Providing our factory original machine parts at lowest price after machine sales.
3. Providing training and guidance for free, customers can send their staff to our factory to learn how to operate the machines.
4. Warranty period: the screw main machine is 1 year, the bearing is 1 year, the wear parts of air intake valve, electric components, electromagnetic valve, rate valve are 6 months
5. The air filter, oil filter, oil-water separator, lubricating oil, rubber parts and etc. are not included in warranty range.
Certification and patents of our air compressor
FAQ:
Q1: Are you factory or trade company?
A1: We are factory.
Q2: Warranty terms of your machine?
A2: One year warranty for the machine and technical support according to your needs.
Q3: Will you provide some spare parts of the machines?
A3: Yes, of course.
Q4: How long will you take to arrange production?
A4: 380V 50HZ we can delivery the goods within 20 days. Other voltage we will delivery within 30 days.
Q5: Can you accept OEM orders?
A5: Yes, with professional design team, OEM orders are highly welcome!
| Lubrication Style: | Lubricated |
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| Cooling System: | Air Cooling |
| Cylinder Position: | Vertical |
| Structure Type: | Closed Type |
| Installation Type: | Stationary Type |
| Type: | Twin-Screw Compressor |
| Customization: |
Available
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Can air compressors be used for gas compression and storage?
Yes, air compressors can be used for gas compression and storage. While air compressors are commonly used to compress and store air, they can also be utilized for compressing and storing other gases, depending on the specific application requirements. Here’s how air compressors can be used for gas compression and storage:
Gas Compression:
Air compressors can compress various gases by utilizing the same principles applied to compressing air. The compressor takes in the gas at a certain pressure, and through the compression process, it increases the pressure and reduces the volume of the gas. This compressed gas can then be used for different purposes, such as in industrial processes, gas pipelines, or storage systems.
Gas Storage:
Air compressors can also be used for gas storage by compressing the gas into storage vessels or tanks. The compressed gas is stored at high pressure within these vessels until it is needed for use. Gas storage is commonly employed in industries where a continuous and reliable supply of gas is required, such as in natural gas storage facilities or for storing compressed natural gas (CNG) used as a fuel for vehicles.
Gas Types:
While air compressors are primarily designed for compressing air, they can be adapted to handle various gases, including but not limited to:
- Nitrogen
- Oxygen
- Hydrogen
- Carbon dioxide
- Natural gas
- Refrigerant gases
It’s important to note that when using air compressors for gas compression and storage, certain considerations must be taken into account. These include compatibility of the compressor materials with the specific gas being compressed, ensuring proper sealing to prevent gas leaks, and adhering to safety regulations and guidelines for handling and storing compressed gases.
By leveraging the capabilities of air compressors, it is possible to compress and store gases efficiently, providing a reliable supply for various industrial, commercial, and residential applications.
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How do you maintain proper air quality in compressed air systems?
Maintaining proper air quality in compressed air systems is essential to ensure the reliability and performance of pneumatic equipment and the safety of downstream processes. Here are some key steps to maintain air quality:
1. Air Filtration:
Install appropriate air filters in the compressed air system to remove contaminants such as dust, dirt, oil, and water. Filters are typically placed at various points in the system, including the compressor intake, aftercoolers, and before point-of-use applications. Regularly inspect and replace filters to ensure their effectiveness.
2. Moisture Control:
Excessive moisture in compressed air can cause corrosion, equipment malfunction, and compromised product quality. Use moisture separators or dryers to remove moisture from the compressed air. Refrigerated dryers, desiccant dryers, or membrane dryers are commonly employed to achieve the desired level of dryness.
3. Oil Removal:
If the compressed air system utilizes oil-lubricated compressors, it is essential to incorporate proper oil removal mechanisms. This can include coalescing filters or adsorption filters to remove oil aerosols and vapors from the air. Oil-free compressors eliminate the need for oil removal.
4. Regular Maintenance:
Perform routine maintenance on the compressed air system, including inspections, cleaning, and servicing of equipment. This helps identify and address any potential issues that may affect air quality, such as leaks, clogged filters, or malfunctioning dryers.
5. Air Receiver Tank Maintenance:
Regularly drain and clean the air receiver tank to remove accumulated contaminants, including water and debris. Proper maintenance of the tank helps prevent contamination from being introduced into the compressed air system.
6. Air Quality Testing:
Periodically test the quality of the compressed air using appropriate instruments and methods. This can include measuring particle concentration, oil content, dew point, and microbial contamination. Air quality testing provides valuable information about the effectiveness of the filtration and drying processes and helps ensure compliance with industry standards.
7. Education and Training:
Educate personnel working with compressed air systems about the importance of air quality and the proper procedures for maintaining it. Provide training on the use and maintenance of filtration and drying equipment, as well as awareness of potential contaminants and their impact on downstream processes.
8. Documentation and Record-Keeping:
Maintain accurate records of maintenance activities, including filter replacements, drying system performance, and air quality test results. Documentation helps track the system’s performance over time and provides a reference for troubleshooting or compliance purposes.
By implementing these practices, compressed air systems can maintain proper air quality, minimize equipment damage, and ensure the integrity of processes that rely on compressed air.
What is the role of air compressor tanks?
Air compressor tanks, also known as receiver tanks or air receivers, play a crucial role in the operation of air compressor systems. They serve several important functions:
1. Storage and Pressure Regulation: The primary role of an air compressor tank is to store compressed air. As the compressor pumps air into the tank, it accumulates and pressurizes the air. The tank acts as a reservoir, allowing the compressor to operate intermittently while providing a steady supply of compressed air during periods of high demand. It helps regulate and stabilize the pressure in the system, reducing pressure fluctuations and ensuring a consistent supply of air.
2. Condensation and Moisture Separation: Compressed air contains moisture, which can condense as the air cools down inside the tank. Air compressor tanks are equipped with moisture separators or drain valves to collect and remove this condensed moisture. The tank provides a space for the moisture to settle, allowing it to be drained out periodically. This helps prevent moisture-related issues such as corrosion, contamination, and damage to downstream equipment.
3. Heat Dissipation: During compression, air temperature increases. The air compressor tank provides a larger surface area for the compressed air to cool down and dissipate heat. This helps prevent overheating of the compressor and ensures efficient operation.
4. Pressure Surge Mitigation: Air compressor tanks act as buffers to absorb pressure surges or pulsations that may occur during compressor operation. These surges can be caused by variations in demand, sudden changes in airflow, or the cyclic nature of reciprocating compressors. The tank absorbs these pressure fluctuations, reducing stress on the compressor and other components, and providing a more stable and consistent supply of compressed air.
5. Energy Efficiency: Air compressor tanks contribute to energy efficiency by reducing the need for the compressor to run continuously. The compressor can fill the tank during periods of low demand and then shut off when the desired pressure is reached. This allows the compressor to operate in shorter cycles, reducing energy consumption and minimizing wear and tear on the compressor motor.
6. Emergency Air Supply: In the event of a power outage or compressor failure, the stored compressed air in the tank can serve as an emergency air supply. This can provide temporary air for critical operations, allowing time for maintenance or repairs to be carried out without disrupting the overall workflow.
Overall, air compressor tanks provide storage, pressure regulation, moisture separation, heat dissipation, pressure surge mitigation, energy efficiency, and emergency backup capabilities. They are vital components that enhance the performance, reliability, and longevity of air compressor systems in various industrial, commercial, and personal applications.
editor by CX 2023-10-18