Product Description
Product Description
1.Gas Control System: It is simple and reliable. Inlet rate from 0 to 100% and be adjusted automatically depending on the gas consumption. Automatically adjust the engine throttle to save diesel fuel.
2.Microcomputor Intelligent Control: Air compressor discharge pressure, exhaust gas temperature, engine speed, oil pressure, water temperature and fuel tank level operating parameters with automatic alarm and shutdown protection.
3.Multi-Stage Air Filter and Large Oil-Water Cooler: It is not only suitable for dusty work environment, but it is suitable for high temperature and high altitude environment.
4.Parts and Components: They can be maintained within the accesible range which is convenient and easy.
5.Covenient: Easy to move in rough terrain.Each compressor has lifting rings on the top for safe hoisting and transportation.
Product Parameters
| Single Stage Compression Portable Diesel Screw Air Compressor | |||||
| Model | Capacity | Pressure | Diesel engine type | Weight | Dimensions |
| m3/min | bar | KGS | L×W×H mm | ||
| SYC-3/7 | 2.8 | 7 | 32kw | 1000 | 2200*1560*1400 |
| SYC-5/7 | 5 | 7 | 41KW | 1100 | 2821X1470X1361 |
| SYC-6/8 | 6 | 8 | 55kW | 1400 | 3750×1920×1700 |
| SYC-7/8 | 7 | 8 | 4D80-K20,58kW | 1400 | 3750×1920×1700 |
| SYC-8/7 | 8 | 7 | 65kw | 1400 | 3750×1920×1700 |
| SYC-8/8 | 8 | 8 | 65kw | 1400 | 3750×1920×1700 |
| SYC-9/8 | 8.8 | 8 | 75kW | 1600 | 3750×1920×1700 |
| SYC-10/7 | 10 | 7 | YC4D95Z-K20,70kW | 1900 | 3900×1920×1700 |
| SYC-8.5/14 | 8.5 | 14 | 4BTA3.9-C125,93kW | 1900 | 3900×1920×1900 |
| SYC-10/10 | 10 | 10 | 4BTA3.9-C125,93kW | 1900 | 3900×1920×1900 |
| SYC-10/13 | 10 | 13 | 4BTA3.9-C125,93kW | 2050 | 4080×1980×2350 |
| SYC-13/10 | 13 | 10 | 4BTA3.9-C125,93kW | 2050 | 4080×1980×2350 |
| SYC-12/7 | 12 | 7 | 4BTA3.9-C125,93kW | 2050 | 3900×1980×1900 |
| SYC-12/12 | 12 | 12 | 6BTA5.9-C180,132kW | 2380 | 4080×1980×2350 |
| SYC-12/13 | 12 | 13 | 6BTA5.9-C180,132kW | 2750 | 4080×1980×2350 |
| SYC-13/13 | 13 | 13 | 6BTA5.9-C180,132kW | 2750 | 3450×1520×2220 |
| SYC-17/7 | 17 | 7 | 6BTA5.9-C180,132kW | 3350 | 3380×1640×2350 |
| SYC-15/13 | 15 | 13 | YC6A240-20,177kW | 3350 | 3380×1650×2500 |
| SYC-16/13 | 16 | 13 | 6CTA8.3-C215,158kW | 3350 | 3980×1800×2450 |
| SYC-13/17 | 13 | 17 | 6CTA8.3-C215,158kW | 3400 | 3780×1980×2350 |
| SYC-17/14.5 | 17 | 14.5 | 6CTA8.3-C260,194kW | 3400 | 3980×1800×2450 |
| SYC-19/14.5 | 19 | 14.5 | 6CTA8.3-C260,194kW | 3400 | 3980×1800×2450 |
| SYC-18/17 | 18 | 17 | 6CTA8.3-C260,194kW | 3400 | 3980×1800×2450 |
| SYC-20/13 | 20 | 13 | 6CTA8.3-C260,194kW | 3400 | 3980×1800×2450 |
| SYC-22/8 | 22 | 8 | 6CTA8.3-C260,194kW | 4000 | 4580×1950×2600 |
| SYC-26/8 | 26 | 8 | 6CTA8.3-C260,194kW | 4000 | 4580×1950×2600 |
| SYC-22/14 | 22 | 14 | 6CTA8.9-C325, 239kW | 4500 | 4580×1950×2600 |
| SYC-27/10 | 27 | 10 | 6CTA8.9-C325, 239kW | 5000 | 4600×1950×2850 |
| SYC-30/10 | 30 | 10 | 6CTA8.9-C325, 240kW | 5000 | 4600×1950×2850 |
| Two Stages Compression Portable Diesel Screw Air Compressor | |||||
| SYC-19.5/19 | 19.5 | 19 | 6CTA8.3-C260,194KW | 3700 | 3650*1800*2500 |
| SYC-22/20 | 22 | 20 | 6LTA8.9-C360,265KW | 4500 | 4600*1950*2850 |
| SYC-26/20 | 26 | 20 | 6LTA8.9-C360,265KW | 4850 | 4600*1950*2850 |
| SYC-27/22 | 27 | 22 | NTA855-P400 | 5000 | 4600*1950*2850 |
| SYC-26/25 | 26 | 25 | QSZ13-C500 | 5100 | 4700*2100*2500 |
| SYC-21/35 | 21 | 35 | QSZ13-C500 | 5100 | 4700*2100*2500 |
| SYC-33/25 | 33 | 25 | QSZ13-C550 | 5200 | 4700*2100*2500 |
| SYC-26/35 | 26 | 35 | QSZ13-C550 | 5200 | 4700*2100*2500 |
Company Profile
After Sales Service
Our service
1.Pre-sale service:
Act as a good adviser and assistant of clients enable them to get rich and generous returns on their investments .
1.Select equipment model.
2.Design and manufacture products according to client’s special requirement ;
2.Services during the sale:
1.Pre-check and accept products ahead of delivery .
2. Help clients to draft solving plans .
3.After-sale services:
Provide considerate services to minimize clients’ worries.
1.Complete After-sales service,professional engineers available to service machinery at home or oversea.
(On-site service requires the customer to bear the cost)
2. 24 hours technical support by e-mail.
3.Other essential technological service.
Other Products
FAQ
Q1: What is the rotor speed for the air end?
A1: 2980rmp.
Q2: What’s your lead time?
A2: usually, 5-7 days. (OEM orders: 15days)
Q3: Can you offer water cooled air compressor?
A3: Yes, we can (normally, air cooled type).
Q4: What’s the payment term?
A4: T/T, L/C, Western Union, etc. Also we could accept USD, RMB, and other currency.
Q5: Do you accept customized voltage?
A5: Yes. 380V/50Hz/3ph, 380V/60Hz/3ph, 220V/50Hz/3ph, 220V/60Hz/3ph, 440V/50Hz/3ph, 440V/60Hz/3ph, or as per your requests.
Q6: What is your warranty for air compressor?
A6: One year for the whole air compressor(not including the consumption spare parts) and technical supports can be provided according to your needs.
Q7: Can you accept OEM orders?
A7: Yes, OEM orders are warmly welcome.
Q8: How about your customer service and after-sales service?
A8: 24hrs on-line support, 48hrs problem solved promise.
Q9: Do you have spare parts in stock?
A9: Yes, we do.
Q10: What kind of initial lubrication oil you used in air compressor?
A10: TOTAL 46# mineral oil.
| After-sales Service: | Online Technical Support |
|---|---|
| Warranty: | 1 Year |
| Lubrication Style: | Lubricated |
| Cooling System: | Air Cooling |
| Power Source: | Diesel Engine |
| Cylinder Position: | Vertical |
| Customization: |
Available
|
|
|---|
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What role do air dryers play in compressed air systems?
Air dryers play a crucial role in compressed air systems by removing moisture and contaminants from the compressed air. Compressed air, when generated, contains water vapor from the ambient air, which can condense and cause issues in the system and end-use applications. Here’s an overview of the role air dryers play in compressed air systems:
1. Moisture Removal:
Air dryers are primarily responsible for removing moisture from the compressed air. Moisture in compressed air can lead to problems such as corrosion in the system, damage to pneumatic tools and equipment, and compromised product quality in manufacturing processes. Air dryers utilize various techniques, such as refrigeration, adsorption, or membrane separation, to reduce the dew point of the compressed air and eliminate moisture.
2. Contaminant Removal:
In addition to moisture, compressed air can also contain contaminants like oil, dirt, and particles. Air dryers help in removing these contaminants to ensure clean and high-quality compressed air. Depending on the type of air dryer, additional filtration mechanisms may be incorporated to enhance the removal of oil, particulates, and other impurities from the compressed air stream.
3. Protection of Equipment and Processes:
By removing moisture and contaminants, air dryers help protect the downstream equipment and processes that rely on compressed air. Moisture and contaminants can negatively impact the performance, reliability, and lifespan of pneumatic tools, machinery, and instrumentation. Air dryers ensure that the compressed air supplied to these components is clean, dry, and free from harmful substances, minimizing the risk of damage and operational issues.
4. Improved Productivity and Efficiency:
Utilizing air dryers in compressed air systems can lead to improved productivity and efficiency. Dry and clean compressed air reduces the likelihood of equipment failures, downtime, and maintenance requirements. It also prevents issues such as clogging of air lines, malfunctioning of pneumatic components, and inconsistent performance of processes. By maintaining the quality of compressed air, air dryers contribute to uninterrupted operations, optimized productivity, and cost savings.
5. Compliance with Standards and Specifications:
Many industries and applications have specific standards and specifications for the quality of compressed air. Air dryers play a vital role in meeting these requirements by ensuring that the compressed air meets the desired quality standards. This is particularly important in industries such as food and beverage, pharmaceuticals, electronics, and automotive, where clean and dry compressed air is essential for product integrity, safety, and regulatory compliance.
By incorporating air dryers into compressed air systems, users can effectively control moisture and contaminants, protect equipment and processes, enhance productivity, and meet the necessary quality standards for their specific applications.
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Can air compressors be used for inflating tires and sporting equipment?
Yes, air compressors can be used for inflating tires and sporting equipment, providing a convenient and efficient method for achieving the desired air pressure. Here’s how air compressors are used for these purposes:
1. Tire Inflation:
Air compressors are commonly used for inflating vehicle tires, including car tires, motorcycle tires, bicycle tires, and even larger truck or trailer tires. Air compressors provide a continuous source of pressurized air, allowing for quick and accurate inflation. They are often used in automotive repair shops, gas stations, and by individuals who regularly need to inflate tires.
2. Sporting Equipment Inflation:
Air compressors are also useful for inflating various types of sporting equipment. This includes inflatable balls such as soccer balls, basketballs, footballs, and volleyballs. Additionally, air compressors can be used to inflate inflatable water toys, air mattresses, inflatable kayaks, and other recreational items that require air for proper inflation.
3. Air Tools for Inflation:
Air compressors can power air tools specifically designed for inflation purposes. These tools, known as inflators or air blow guns, provide controlled airflow for inflating tires and sporting equipment. They often have built-in pressure gauges and nozzles designed to fit different types of valves, making them versatile and suitable for various inflation tasks.
4. Adjustable Pressure:
One advantage of using air compressors for inflation is the ability to adjust the pressure. Most air compressors allow users to set the desired pressure level using a pressure regulator or control knob. This feature ensures that tires and sporting equipment are inflated to the recommended pressure, promoting optimal performance and safety.
5. Efficiency and Speed:
Air compressors provide a faster and more efficient inflation method compared to manual pumps. The continuous supply of compressed air allows for quick inflation, reducing the time and effort required to inflate tires and sporting equipment manually.
6. Portable Air Compressors:
For inflating tires and sporting equipment on the go, portable air compressors are available. These compact and lightweight compressors can be easily carried in vehicles or taken to sports events and outdoor activities, ensuring convenient access to a reliable air supply.
It is important to note that when using air compressors for inflating tires, it is recommended to follow manufacturer guidelines and proper inflation techniques to ensure safety and avoid overinflation.
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Can you explain the basics of air compressor terminology?
Understanding the basic terminology related to air compressors can help in better comprehension of their operation and discussions related to them. Here are some essential terms related to air compressors:
1. CFM (Cubic Feet per Minute): CFM is a unit of measurement that denotes the volumetric flow rate of compressed air. It indicates the amount of air a compressor can deliver within a minute and is a crucial factor in determining the compressor’s capacity.
2. PSI (Pounds per Square Inch): PSI is a unit of measurement used to quantify pressure. It represents the force exerted by the compressed air on a specific area. PSI is a vital specification for understanding the pressure capabilities of an air compressor and determining its suitability for various applications.
3. Duty Cycle: Duty cycle refers to the percentage of time an air compressor can operate in a given time period. It indicates the compressor’s ability to handle continuous operation without overheating or experiencing performance issues. For instance, a compressor with a 50% duty cycle can run for half the time in a given hour or cycle.
4. Horsepower (HP): Horsepower is a unit used to measure the power output of a compressor motor. It indicates the motor’s capacity to drive the compressor pump and is often used as a reference for comparing different compressor models.
5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air delivered by the compressor. It helps in stabilizing pressure fluctuations, allowing for a more consistent supply of compressed air during peak demand periods.
6. Single-Stage vs. Two-Stage: These terms refer to the number of compression stages in a reciprocating air compressor. In a single-stage compressor, air is compressed in a single stroke of the piston, while in a two-stage compressor, it undergoes initial compression in one stage and further compression in a second stage, resulting in higher pressures.
7. Oil-Free vs. Oil-Lubricated: These terms describe the lubrication method used in air compressors. Oil-free compressors have internal components that do not require oil lubrication, making them suitable for applications where oil contamination is a concern. Oil-lubricated compressors use oil for lubrication, enhancing durability and performance but requiring regular oil changes and maintenance.
8. Pressure Switch: A pressure switch is an electrical component that automatically starts and stops the compressor motor based on the pre-set pressure levels. It helps maintain the desired pressure range in the receiver tank and protects the compressor from over-pressurization.
9. Regulator: A regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications and ensures a consistent and safe supply of compressed air.
These are some of the fundamental terms associated with air compressors. Familiarizing yourself with these terms will aid in understanding and effectively communicating about air compressors and their functionality.
editor by CX 2023-11-10
China Custom 15kw/20HP Screw Air Compressor for Construction Works with High Efficiency air compressor price
Product Description
LG-II series two-stage air compressor
Product Description
Main Machine:
- Adopt two-stage compression main engine, large rotor and low speed.
- The upper and lower integrated design concept combines the first-stage compression rotor and the second-stage compression rotor in 1 casing to achieve the highest compression transfer efficiency.
3. The compression ratio of each stage is small, the leakage is smaller, and the volume utilization rate is high. The bearing is less stressed and has a long service life.
Intake system:
Vertical straight-through air intake structure minimizes pressure loss, special air inlet sealing material ensures long service life, no wearing parts, reliable performance and long service life.
Piping system:
The pipeline system adopts the American standard pipeline design. Due to the large inner diameter of the transport pipe and the small flow resistance, the hard pipe usually has a higher transport rate than the hose, and is stable, long service life, and maintenance-free for life.
Permanent magnet motor:
The variable frequency permanent magnet motor has the characteristics of high efficiency, high power factor, wide high efficiency interval, stable speed, zero slip, and energy saving. Therefore, the permanent magnet frequency conversion equipment under the two-stage CHINAMFG can be more energy saving.
Controller:
- Adopt advanced microcomputer control to achieve intelligent operation and humanized operation, and the operation status is clear at a glance.
2. Equipped with advanced intelligent control system, various parameters such as pressure and temperature are continuously monitored, controlled and displayed according to preset values.
3. It has the function of automatic fault alarm and protection, and stores historical operation records in time.
Product Feature
Energy saving analysis
- The compression ratio of each stage is much smaller than the compression ratio of the common main engine of the same power, and by oil injection cooling, the temperature of the secondary intake air is reduced, and the compression work is greatly reduced.
- The low pressure ratio greatly reduces the backflow leakage between the rotors, and greatly improves the volumetric efficiency and adiabatic efficiency, which is ultimately reflected in the increase in the compressed gas production.
- Two-stage compression is better than single-stage at the same power.
Specification
| Mode | L571A-11 | L030A-11 | L037A-11 | |
|
Machine Set |
Exhaust volume (m³/min) | 4.2 | 6.2 | 7.2 |
| Exhaust pressure (MPa) | 0.8 | 0.8 | 0.8 | |
| Compression level | 2 | 2 | 2 | |
| Motor power(kw) | 22 | 30 | 37 | |
| Motor speed(rpm) | 1480 | 1480 | 1480 | |
| Energy efficiency rating | Grade I | Grade I | Grade I | |
| Start method | soft start | soft start | soft start | |
| Transmission mode | direct connection | direct connection | direct connection | |
| Connection size | G1-1/2″ | G1-1/2″ | G1-1/2″ | |
| Cooling method | air cooling | air cooling | air cooling | |
| Length(mm) | 1785 | 1785 | 1785 | |
| Width(mm) | 1107 | 1107 | 1107 | |
| Height(mm) | 1432 | 1432 | 1432 | |
| Machine weight(kg) | 1200 | 1300 | 1350 | |
| Mode | L045A-11 | L055A-11 | L075A-11 | |
|
Machine Set |
Discharge volume(m3/min) | 10.5 | 12.55 | 15.5 |
| Discharge pressure (MPa) | 0.8 | 0.8 | 0.8 | |
| Compression level | 2 | 2 | 2 | |
| Motor power(kw) | 45 | 55 | 75 | |
| Motor speed(rpm) | 1480 | 1480 | 1480 | |
| Energy efficiency rating | Grade I | Grade I | Grade I | |
| Start method | soft start | soft start | soft start | |
| Transmission mode | direct connection | direct connection | direct connection | |
| Connection size | G1-1/2″ | G2″ | G2″ | |
| Cooling method | air cooling | air cooling | air cooling | |
| Length(mm) | 1785 | 2180 | 2180 | |
| Width(mm) | 1107 | 1350 | 1350 | |
| Height(mm) | 1432 | 1600 | 1600 | |
| Machine weight(kg) | 1850 | 2000 | 2150 | |
FAQ
Q1: What’s your delivery time?
A: 15 days to produce, within 3 days if in stock.
Q2: What’s methods of payments are accepted?
A: We agree T/T ,L/C , West Union ,Money Gram ,Paypal.
Q3: What about the shipments and package?
A: 40′ container for 2 sets, 20′ container for 1 set,
Machine in nude packing, spare parts in standard export wooden box.
Q4: Have you got any certificate?
A:We have got ISO,CE certificate.
Q5: How to control the quality?
A: We will control the quality by ISO and CE requests.
Q6: Do you have after-sale service and warranty service ?
A: Yes, we have.We can supply instruction for operation and maintenance.If necessary, we can send our engineer to repair the machine in your company.
Warranty is 1 year for the machine.
Q7: Can I trust your company ?
A: Our company has been certificated by Chinese government,and verified by SGS Inspection Company.
| After-sales Service: | Online |
|---|---|
| Lubrication Style: | Lubricated |
| Cooling System: | Air Cooling |
| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How are air compressors utilized in pharmaceutical manufacturing?
Air compressors play a crucial role in pharmaceutical manufacturing, where they are utilized for various critical applications. The pharmaceutical industry requires a reliable source of clean and compressed air to ensure the safety, efficiency, and quality of its processes. Here’s an overview of how air compressors are utilized in pharmaceutical manufacturing:
1. Manufacturing Processes:
Air compressors are used in numerous manufacturing processes within the pharmaceutical industry. Compressed air is employed for tasks such as mixing and blending of ingredients, granulation, tablet compression, coating, and encapsulation of pharmaceutical products. The controlled delivery of compressed air facilitates precise and consistent manufacturing processes, ensuring the production of high-quality pharmaceuticals.
2. Instrumentation and Control Systems:
Pharmaceutical manufacturing facilities rely on compressed air for powering instrumentation and control systems. Compressed air is used to operate pneumatic valves, actuators, and control devices that regulate the flow of fluids, control temperature and pressure, and automate various processes. The clean and dry nature of compressed air makes it ideal for maintaining the integrity and accuracy of these critical control mechanisms.
3. Packaging and Filling:
Air compressors are employed in pharmaceutical packaging and filling processes. Compressed air is used to power machinery and equipment for bottle cleaning, labeling, capping, and sealing of pharmaceutical products. Compressed air provides the necessary force and precision for efficient and reliable packaging, ensuring product safety and compliance.
4. Cleanroom Environments:
Pharmaceutical manufacturing often takes place in controlled cleanroom environments to prevent contamination and maintain product quality. Air compressors are used to supply clean and filtered compressed air to these cleanrooms, ensuring a controlled and sterile environment for the production of pharmaceuticals. Compressed air is also utilized in cleanroom air showers and air curtains for personnel and material decontamination.
5. Laboratory Applications:
In pharmaceutical laboratories, air compressors are utilized for various applications. Compressed air is used in laboratory instruments, such as gas chromatographs, mass spectrometers, and other analytical equipment. It is also employed in clean air cabinets, fume hoods, and laminar flow benches, providing a controlled and clean environment for testing, analysis, and research.
6. HVAC Systems:
Air compressors are involved in heating, ventilation, and air conditioning (HVAC) systems in pharmaceutical manufacturing facilities. Compressed air powers the operation of HVAC controls, dampers, actuators, and air handling units, ensuring proper air circulation, temperature control, and environmental conditions in various manufacturing areas.
By utilizing air compressors in pharmaceutical manufacturing, the industry can maintain strict quality standards, enhance operational efficiency, and ensure the safety and efficacy of pharmaceutical products.
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How does the horsepower of an air compressor affect its capabilities?
The horsepower of an air compressor is a crucial factor that directly impacts its capabilities and performance. Here’s a closer look at how the horsepower rating affects an air compressor:
Power Output:
The horsepower rating of an air compressor indicates its power output or the rate at which it can perform work. Generally, a higher horsepower rating translates to a greater power output, allowing the air compressor to deliver more compressed air per unit of time. This increased power output enables the compressor to operate pneumatic tools and equipment that require higher air pressure or greater airflow.
Air Pressure:
The horsepower of an air compressor is directly related to the air pressure it can generate. Air compressors with higher horsepower ratings have the capacity to produce higher air pressures. This is particularly important when operating tools or machinery that require specific air pressure levels to function optimally. For example, heavy-duty pneumatic tools like jackhammers or impact wrenches may require higher air pressure to deliver the necessary force.
Air Volume:
In addition to air pressure, the horsepower of an air compressor also affects the air volume or airflow it can provide. Higher horsepower compressors can deliver greater volumes of compressed air, measured in cubic feet per minute (CFM). This increased airflow is beneficial when using pneumatic tools that require a continuous supply of compressed air, such as paint sprayers or sandblasters.
Duty Cycle:
The horsepower rating of an air compressor can also influence its duty cycle. The duty cycle refers to the amount of time an air compressor can operate continuously before it needs to rest and cool down. Higher horsepower compressors often have larger and more robust components, allowing them to handle heavier workloads and operate for longer periods without overheating. This is particularly important in demanding applications where continuous and uninterrupted operation is required.
Size and Portability:
It’s worth noting that the horsepower rating can also affect the physical size and portability of an air compressor. Higher horsepower compressors tend to be larger and heavier due to the need for more substantial motors and components to generate the increased power output. This can impact the ease of transportation and maneuverability, especially in portable or mobile applications.
When selecting an air compressor, it is essential to consider the specific requirements of your intended applications. Factors such as desired air pressure, airflow, duty cycle, and portability should be taken into account. It’s important to choose an air compressor with a horsepower rating that aligns with the demands of the tools and equipment you plan to operate, ensuring optimal performance and efficiency.
Consulting the manufacturer’s specifications and guidelines can provide valuable information on how the horsepower rating of an air compressor corresponds to its capabilities and suitability for different tasks.
Can you explain the basics of air compressor terminology?
Understanding the basic terminology related to air compressors can help in better comprehension of their operation and discussions related to them. Here are some essential terms related to air compressors:
1. CFM (Cubic Feet per Minute): CFM is a unit of measurement that denotes the volumetric flow rate of compressed air. It indicates the amount of air a compressor can deliver within a minute and is a crucial factor in determining the compressor’s capacity.
2. PSI (Pounds per Square Inch): PSI is a unit of measurement used to quantify pressure. It represents the force exerted by the compressed air on a specific area. PSI is a vital specification for understanding the pressure capabilities of an air compressor and determining its suitability for various applications.
3. Duty Cycle: Duty cycle refers to the percentage of time an air compressor can operate in a given time period. It indicates the compressor’s ability to handle continuous operation without overheating or experiencing performance issues. For instance, a compressor with a 50% duty cycle can run for half the time in a given hour or cycle.
4. Horsepower (HP): Horsepower is a unit used to measure the power output of a compressor motor. It indicates the motor’s capacity to drive the compressor pump and is often used as a reference for comparing different compressor models.
5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air delivered by the compressor. It helps in stabilizing pressure fluctuations, allowing for a more consistent supply of compressed air during peak demand periods.
6. Single-Stage vs. Two-Stage: These terms refer to the number of compression stages in a reciprocating air compressor. In a single-stage compressor, air is compressed in a single stroke of the piston, while in a two-stage compressor, it undergoes initial compression in one stage and further compression in a second stage, resulting in higher pressures.
7. Oil-Free vs. Oil-Lubricated: These terms describe the lubrication method used in air compressors. Oil-free compressors have internal components that do not require oil lubrication, making them suitable for applications where oil contamination is a concern. Oil-lubricated compressors use oil for lubrication, enhancing durability and performance but requiring regular oil changes and maintenance.
8. Pressure Switch: A pressure switch is an electrical component that automatically starts and stops the compressor motor based on the pre-set pressure levels. It helps maintain the desired pressure range in the receiver tank and protects the compressor from over-pressurization.
9. Regulator: A regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications and ensures a consistent and safe supply of compressed air.
These are some of the fundamental terms associated with air compressors. Familiarizing yourself with these terms will aid in understanding and effectively communicating about air compressors and their functionality.
editor by CX 2023-11-06
China OEM Pmsm Permanent Magnet Variable Frequency Drive VSD Screw Air Compressor air compressor price
Product Description
Industrial Doulbe Permanent Magnet Synchronous Motor (PMSM) Variable Frequency Converter Drive Pm VSD Inverter Screw Air Compressor Advantage
01 Features Of permanent Magnet Variable Frequency Air Compressor
- Ultra-low temperature rise design, which allows the compressor running at ultra-low frequency for a long time.
- Closed-loop vector control system for faster control and more precise speed control.
- The compressor unit can still operate efficiently when the frequency is reduced by more than 50%.
- The pressure is stable and the pressure fluctuation is accurately controlled within 0.1 bar.
- The figure shows a comparison of several starting methods. It can be seen that the frequency converter is slowly accelerated to start, the starting is more stable, and the current CHINAMFG is completely avoided.
02 Air End
- More stable, no mechanical transmission failure: high-efficiency permanent magnet synchronous motor and screw male rotor adopt embedded-integrated shaft direct connection structure, no gear transmission, completely eliminate gear pitting or broken teeth; Two independent permanent magnet motors are integrated directly drive 2 air ends, no coupling failures.
- More energy efficient, the air end is always running at energy-saving speed.
- More efficient and efficient permanent magnet motor + no transmission efficiency loss.
- More comfortable, low running noise, eliminating 3 sources of noise: no-click bearing noise, no gear meshing noise, no coupling drive noise.
- More compact: The permanent magnet motor is small in size and the integrated structure saves space.
- Under the set frequency conversion pressure, the unit will automatically adjust to keep the output pressure within ± 0.1 bar, reducing unnecessary waste (the power consumption increases by 7% for every 1 bar of pressure increase)
03 Advantages of Permanent Magnet Motors Compared to General Asynchronous Motors
- High efficiency: Eliminates excitation system losses and improves efficiency.
- It is still efficient under low load conditions: the energy efficiency of a permanent magnet motor is more than 9% higher than that of a conventional asynchronous motor at full load operation, and its energy efficiency remains unchanged as the speed decreases.
- Large overdrive torque: The ratio of the maximum starting torque of the permanent magnet synchronous motor to the rated torque can be more than 3 times, while the general asynchronous motor is only 1.6 times.
- The control is more stable: the corresponding time of the permanent magnet motor is <50ms, and the gas production can be adjusted in a large range in an instant, so that the gas pressure is truly stable.
04 Stainless Steel Piping Design
- The piping arrangement is simple and beautiful. Stainless steel piping design to effectively prevent rust in the pipeline, and avoid safety accidents caused by leakage of the pipeline.
05 More Advanced Technology. More Powerful Inverter
- The standard equipment is equipped with a high-frequency reactor to reduce the high frequency generated by the inverter.
- The soft start of the inverter reduces the CHINAMFG current at startup, resulting in a smooth start and greatly reduced power costs.
- Forced cooling of the inverter to prevent high temperature shutdown in Summer.
- Standard equipment dust screen, circuit board surface coating treatment, high efficiency and durability against dirt, dust, moisture.
- The special design of the heat dissipation area of the inverter ensures stable operation of the inverter under high temperature environment.
- No idling occurs under any load conditions to achieve the desired power saving effect.
- Quickly track changes in pressure, control pressure fluctuations within ±0.1 bar, and optimize the use of the power to accurately provide the right amount of air as needed
06 Oil Filter
- The imported brand is used to reliably filter the dirt particles in the lubricating oil to ensure the smoothness and lubrication of the oil system at 0.1 micron.
07 Air Filter
- The imported brand is used to reliably remove dirt from the air. The dust particles in the air are controlled below 0.3 microns and the filtration accuracy is as high as 99.99%.
Technical Parameters Of Variable Frequency Air Compressor with PMSM Motor
| Model | Maximum working pressure | Capacity(FAD) | Installed motor power |
IP Grade | Noise level | Dimensions (mm) |
Weight | Air outlet pipe diameter |
Starting Method |
EEI | ||||||||
| bar(e) | psig | m3/min | cfm | kw | hp | (L) | (W) | (H) | kg | |||||||||
| DAV-55+ | 7 | 102 | 6.46-12.93 | 228-457 | 55 | 75 | IP54 | 75 | 191 | 200 | 270 | IP54 | 85 | 3000 | 1950 | 2030 | 4700 | DN100 |
| 8 | 116 | 21.31-42.61 | 752-1505 | |||||||||||||||
| 9 | 131 | 19.30-38.60 | 681-1363 | |||||||||||||||
| 10 | 145 | 17.85-35.71 | 630-1261 | |||||||||||||||
| DAV-220+ | 7 | 102 | 24.14-48.28 | 852-1705 | 220 | 300 | IP54 | 85 | 3500 | 2200 | 2300 | 5000 | DN125 | |||||
| 8 | 116 | 23.91-47.82 | 844-1689 | |||||||||||||||
| 9 | 131 | 22.89-45.79 | 808-1617 | |||||||||||||||
| 10 | 145 | 20.42-40.83 | 721-1442 | |||||||||||||||
| DAV-250+ | 7 | 102 | 28.24-56.48 | 997-1994 | 250 | 350 | IP54 | 85 | 3500 | 2200 | 2300 | 5500 | DN125 | |||||
| 8 | 116 | 26.54-53.08 | 937-1874 | |||||||||||||||
| 9 | 131 | 25.45-50.89 | 899-1979 | |||||||||||||||
| 10 | 145 | 23.00-46.00 | 812-1624 | |||||||||||||||
| *) FAD in accordance with ISO 1217:2009, Annex C: Ansolute intake pressure 1 bar (a), cooling and air intake temperature 20ºC **) Nosie level as per ISO 2151 and the basic standard ISO 9614-2, operation at maximum operating pressure and maximum speed; tolerance:±3 dB(A) Specifications are subject to change without prior notice |
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We carefully selected for you the classic case
14 sets of VSD air compressor for 40HQ are ready for packing and delivering to CHINAMFG distributor in Buenos Aires, Argentina. The compressors are high-end customized for Argentina market with Germany MANN filters, France SCHNEIDER inverter, Belgium CMC controller, etc.
DENAIR Facotry
DEANIR Customer
DENAIR Exhibitions
DENAIR Packing
FAQ
Q1: Are you factory or trade company?
A1: We are factory.
Q2: What the exactly address of your factory?
A2: Our company is located in No. 6767, Tingfeng Rd. Xihu (West Lake) Dis.n District, ZheJiang 201502, China
And our factory is located in No. 366, YangzhuangBang Street, Pingxing Rd., Xindai Town, HangZhou, ZHangZhoug Province, China
Q3: Warranty terms of your machine?
A3: Two years warranty for the machine and technical support according to your needs.
Q4: Will you provide some spare parts of the Air Compressors?
A4: Yes, of course.
Q5: How long will you take to arrange production?
A5: 380V 50HZ we can delivery the goods within 10 days. Other electricity or other color we will delivery within 22 days
Q6: Can you accept OEM orders?
A6: Yes, with professional design team, OEM orders are highly welcome.
| Lubrication Style: | Lubricated |
|---|---|
| Cooling System: | Air Cooling |
| Cylinder Position: | Vertical |
| Customization: |
Available
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Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can air compressors be used for shipbuilding and maritime applications?
Air compressors are widely used in shipbuilding and maritime applications for a variety of tasks and operations. The maritime industry relies on compressed air for numerous essential functions. Here’s an overview of how air compressors are employed in shipbuilding and maritime applications:
1. Pneumatic Tools and Equipment:
Air compressors are extensively used to power pneumatic tools and equipment in shipbuilding and maritime operations. Pneumatic tools such as impact wrenches, drills, grinders, sanders, and chipping hammers require compressed air to function. The versatility and power provided by compressed air make it an ideal energy source for heavy-duty tasks, maintenance, and construction activities in shipyards and onboard vessels.
2. Painting and Surface Preparation:
Air compressors play a crucial role in painting and surface preparation during shipbuilding and maintenance. Compressed air is used to power air spray guns, sandblasting equipment, and other surface preparation tools. Compressed air provides the force necessary for efficient and uniform application of paints, coatings, and protective finishes, ensuring the durability and aesthetics of ship surfaces.
3. Pneumatic Actuation and Controls:
Air compressors are employed in pneumatic actuation and control systems onboard ships. Compressed air is used to operate pneumatic valves, actuators, and control devices that regulate the flow of fluids, control propulsion systems, and manage various shipboard processes. Pneumatic control systems offer reliability and safety advantages in maritime applications.
4. Air Start Systems:
In large marine engines, air compressors are used in air start systems. Compressed air is utilized to initiate the combustion process in the engine cylinders. The compressed air is injected into the cylinders to turn the engine’s crankshaft, enabling the ignition of fuel and starting the engine. Air start systems are commonly found in ship propulsion systems and power generation plants onboard vessels.
5. Pneumatic Conveying and Material Handling:
In shipbuilding and maritime operations, compressed air is used for pneumatic conveying and material handling. Compressed air is utilized to transport bulk materials, such as cement, sand, and grain, through pipelines or hoses. Pneumatic conveying systems enable efficient and controlled transfer of materials, facilitating construction, cargo loading, and unloading processes.
6. Air Conditioning and Ventilation:
Air compressors are involved in air conditioning and ventilation systems onboard ships. Compressed air powers air conditioning units, ventilation fans, and blowers, ensuring proper air circulation, cooling, and temperature control in various ship compartments, cabins, and machinery spaces. Compressed air-driven systems contribute to the comfort, safety, and operational efficiency of maritime environments.
These are just a few examples of how air compressors are utilized in shipbuilding and maritime applications. Compressed air’s versatility, reliability, and convenience make it an indispensable energy source for various tasks and systems in the maritime industry.
What is the impact of altitude on air compressor performance?
The altitude at which an air compressor operates can have a significant impact on its performance. Here are the key factors affected by altitude:
1. Decreased Air Density:
As altitude increases, the air density decreases. This means there is less oxygen available per unit volume of air. Since air compressors rely on the intake of atmospheric air for compression, the reduced air density at higher altitudes can lead to a decrease in compressor performance.
2. Reduced Airflow:
The decrease in air density at higher altitudes results in reduced airflow. This can affect the cooling capacity of the compressor, as lower airflow hampers the dissipation of heat generated during compression. Inadequate cooling can lead to increased operating temperatures and potential overheating of the compressor.
3. Decreased Power Output:
Lower air density at higher altitudes also affects the power output of the compressor. The reduced oxygen content in the air can result in incomplete combustion, leading to decreased power generation. As a result, the compressor may deliver lower airflow and pressure than its rated capacity.
4. Extended Compression Cycle:
At higher altitudes, the air compressor needs to work harder to compress the thinner air. This can lead to an extended compression cycle, as the compressor may require more time to reach the desired pressure levels. The longer compression cycle can affect the overall efficiency and productivity of the compressor.
5. Pressure Adjustments:
When operating an air compressor at higher altitudes, it may be necessary to adjust the pressure settings. As the ambient air pressure decreases with altitude, the compressor’s pressure gauge may need to be recalibrated to maintain the desired pressure output. Failing to make these adjustments can result in underinflated tires, improper tool performance, or other issues.
6. Compressor Design:
Some air compressors are specifically designed to handle higher altitudes. These models may incorporate features such as larger intake filters, more robust cooling systems, and adjusted compression ratios to compensate for the reduced air density and maintain optimal performance.
7. Maintenance Considerations:
Operating an air compressor at higher altitudes may require additional maintenance and monitoring. It is important to regularly check and clean the intake filters to ensure proper airflow. Monitoring the compressor’s operating temperature and making any necessary adjustments or repairs is also crucial to prevent overheating and maintain efficient performance.
When using an air compressor at higher altitudes, it is advisable to consult the manufacturer’s guidelines and recommendations specific to altitude operations. Following these guidelines and considering the impact of altitude on air compressor performance will help ensure safe and efficient operation.
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What is the purpose of an air compressor?
An air compressor serves the purpose of converting power, typically from an electric motor or an engine, into potential energy stored in compressed air. It achieves this by compressing and pressurizing air, which can then be used for various applications. Here’s a detailed explanation of the purpose of an air compressor:
1. Powering Pneumatic Tools: One of the primary uses of an air compressor is to power pneumatic tools. Compressed air can be used to operate a wide range of tools, such as impact wrenches, nail guns, paint sprayers, sanders, and drills. The compressed air provides the necessary force and energy to drive these tools, making them efficient and versatile.
2. Supplying Clean and Dry Air: Air compressors are often used to supply clean and dry compressed air for various industrial processes. Many manufacturing and production operations require a reliable source of compressed air that is free from moisture, oil, and other contaminants. Air compressors equipped with appropriate filters and dryers can deliver high-quality compressed air for applications such as instrumentation, control systems, and pneumatic machinery.
3. Inflating Tires and Sports Equipment: Air compressors are commonly used for inflating tires, whether it’s for vehicles, bicycles, or sports equipment. They provide a convenient and efficient method for quickly filling tires with the required pressure. Air compressors are also used for inflating sports balls, inflatable toys, and other similar items.
4. Operating HVAC Systems: Air compressors play a crucial role in the operation of heating, ventilation, and air conditioning (HVAC) systems. They provide compressed air for controlling and actuating dampers, valves, and actuators in HVAC systems, enabling precise regulation of air flow and temperature.
5. Assisting in Industrial Processes: Compressed air is utilized in various industrial processes. It can be used for air blow-off applications, cleaning and drying parts, powering air-operated machinery, and controlling pneumatic systems. Air compressors provide a reliable and efficient source of compressed air that can be tailored to meet the specific requirements of different industrial applications.
6. Supporting Scuba Diving and Breathing Systems: In scuba diving and other breathing systems, air compressors are responsible for filling diving tanks and supplying breathable air to divers. These compressors are designed to meet strict safety standards and deliver compressed air that is free from contaminants.
Overall, the purpose of an air compressor is to provide a versatile source of compressed air for powering tools, supplying clean air for various applications, inflating tires and sports equipment, supporting industrial processes, and facilitating breathing systems in specific contexts.
editor by CX 2023-11-01
China Standard China High Performance 1.52m 3 /Min 18~20 Bar Integrated Combined 4-in 1 Screw Air Compressor with Air Dryer, Air Tank for Laser Cutting Machine air compressor price
Product Description
Product Description
China High Performance 1.52m 3 /min 18~20 bar Integrated Combined 4-in 1 Screw Air Compressor with Air Dryer, Air Tank for Laser Cutting Machine
| Model | RMZY-20AS |
| Free air delivery | 1.52 m3/min |
| Working pressure | 18~20bar(adjustable) |
| Inverter brand | Inovance |
| Brand of screw air end | Original CHINAMFG AA |
| Control | PLC controller |
| Driven | Direct driven |
| Cooling | By air |
| Electric motor | PM VSD motor 400v/3ph/50hz |
| Discharge temperature | +8 ºC than ambient |
| Noise | less than 65 dB(A) |
| Air outlet size | G3/4″ |
| Air tank | 400 liters, auto drain pneumatic valve |
| Filters | 5-fold precision filters, make air oilless & dustless |
| Dimension | 1800*850*1770mm |
| Weight | 400kg |
Product features 1. 1. One-piece design, user-friendly, can be used with electricity.
2. Adopt original imported main engine to ensure high efficiency and stability, and smoother cutting.
3. Multiple protection devices, multiple shock and noise reduction configurations, low noise.
4. High-efficiency CHINAMFG dryer and 5-stage high-efficiency special-precision filter, high filtration accuracy, pressure dew point as low as 2~5°C, gas oil content as low as 0.001PPM, and particle filtration accuracy as high as 0.01um, ensuring the purity of compressed air.
5.Thermostatic control. The start and stop of the cooling fan can be set according to the season to better control the oil temperature and avoid emulsification.
6. 500L large air storage tank, full of air, stable air supply. Compressed air is deposited in the air storage tank, which is more conducive to water and sewage removal.
7. After-treatment centralized drainage, it helps to keep the customer’s site clean.
Technical Parameters
| Model | Air Delivery (m3/min) | Rated exhaust pressure (Bar) | Power (kW) | Noise (Db) | Outlet diameter (In) | Dimension (mm) | Weight (Kg) | Exhaust pressure dew point (ºC) |
Exhaust dust content (μm) |
Exhaust oil content (ppm) | Gas storage tank capacity (L) | ||||||||||||||||||||||||||||||||||||||||
| RMZY-15A | 1.05 | 16 | 11/15 | 65 | G3/4 | 1800*900*1780 | 380 | 2~10 | 0.01 | 0.01 | 400 | ||||||||||||||||||||||||||||||||||||||||
| RMZY-20A | 1.52 | 16 | 15/20 | 65 | G3/4 | 1800*900*1780 | 400 | 2~10 | 0.01 | 0.01 | 400 | ||||||||||||||||||||||||||||||||||||||||
| RMZY-30A | 2.41 | 16 | 22/30 | 65 | G3/4 | 1800*1100*1850 | 500 | 2~10 | 0.01 | 0.01 | 400 | ||||||||||||||||||||||||||||||||||||||||
| RMZY-30AA | 2.41 | 16 | 22/30 | 65 | G3/4 | 1800*1100*1850 | 620 | 2~10 | 0.01 | 0.01 | 400 | ||||||||||||||||||||||||||||||||||||||||
| RMZY-15AS | 1.05 | 18-20 | 11/15 | 65 | G3/4 | 1800*900*1780 | 380 | 2~10 | 0.01 | 0.01 | 400 | ||||||||||||||||||||||||||||||||||||||||
| RMZY-20AS | 1.52 | 18-20 | 15/20 | 68 | G3/4 | 1800*850*1770 | 400 | 2~10 | 0.01 | 0.01 | 400 | ||||||||||||||||||||||||||||||||||||||||
| RMZY-30AS | 2.41 | 18-20 | 22/30 | 68 | G3/4 | 1800*870*1940 | 500 | 2~10 | 0.01 | 0.01 | 400 | ||||||||||||||||||||||||||||||||||||||||
| RMZY-30AAS | 2.41 | 18-20 | 22/30 | 68 | G3/4 | 2280*900*2100 | 620 | 2~10 | 0.01 | 0.01 | 400 | ||||||||||||||||||||||||||||||||||||||||
Application industry
Successful cases
Packaging & Shipping
Packaging & Shipping
1.Packing Details: Plywood crate pallet plus foam board and bubble film, Full closed wooden case. 1pcs/each package (for stationary screw air compressor)
2.Shipping method: by sea, by LCL/FCL or as requested
3.Delivery method: FOB, CFR, CIF and EXW etc.
Company Profile
ZheJiang CHINAMFG Machinery Co., Ltd. is a company dedicated to the production and research and development of various gas compression equipment. The company was established in 2012 and has a total of 5 licensed technical engineers. Mainly engaged in air, nitrogen, CO2 and other special gas compression equipment and after-treat equipment. With the development in recent years, the company has established a foreign trade team in ZheJiang , and hired foreign trade consultants with 10 years of industry experience to better serve customers worldwide. With excellent quality and the support of 30 distributors worldwide, our annual sales in 2018 exceeded 5 million US dollars. We look CHINAMFG to working with you to create a better tomorrow!
Payment and delivery
After Sales Service
1. 24/7 after sales service support in different languages.
2. Customized color, Model ect.
3. Guidance of installation and commissioning on site can be provided by factory-trained technicians or local Authorized Service Center.
4. Delivery on time and excellent after-sales service.
5. Plenty of original spare parts with proven quality.
6. All kinds of technical documents in different languages.
FAQ
Q1. Are you trading company or manufacture ?
A: We are professional manufacture of screw air compressor of HangZhou,ZheJiang ,China. More than 18 years of experience in air compressor manufacturing.
Q2. How long is the delivery time ?
A: For standard voltage ,15 working days. Non-standard ,please contact our sales.
Q3. What’s payment term ?
A: T/T, L/C, D/P, Western Union, Paypal, Credit Card, and etc. Also we could accept USD, RMB, Euro and other currency.
Q4. How about your after-sales service ?
A: 1.Provide customers with installation and commissioning online instructions.
2. Well-trained engineers available to overseas service.
3.CHINAMFG agents and after service avaiable.arrange our engineers to help you training and installation.
Q5. How about your warranty?
A: One year for the whole machine and 2 years for screw air end, except consumable spare parts.
Q6. Do you have any certificate ?
A: Yes, per different customer’s market need ,we can offer CE ,ISO etc certificate.
Q7. What about the maintenance ?
A: First maintenance need to be done after 500Hours, and then every 2000-3000 hours to do the normal maintenance, and consider the actual environment.
Q8. How do you control quality ?
A: 1. The raw materials are strictly inspected
2. Some key parts are imported from overseas
3. Each compressor must pass at least 5 hours of continuous testing before leaving the factory.
Q9. Do you offer OEM service ?
A: Yes.Both OEM & ODM service can be accepted.
Q10.How long could your air compressor be used?
A: Generally, more than 10 years.
| After-sales Service: | Online Support |
|---|---|
| Warranty: | 24month |
| Lubrication Style: | Lubricated |
| Samples: |
US$ 5000/SET
1 SET(Min.Order) | Order Sample |
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| Customization: |
Available
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Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What are the energy-saving technologies available for air compressors?
There are several energy-saving technologies available for air compressors that help improve their efficiency and reduce energy consumption. These technologies aim to optimize the operation of air compressors and minimize energy losses. Here are some common energy-saving technologies used:
1. Variable Speed Drive (VSD) Compressors:
VSD compressors are designed to adjust the motor speed according to the compressed air demand. By varying the motor speed, these compressors can match the output to the actual air requirement, resulting in energy savings. VSD compressors are particularly effective in applications with varying air demands, as they can operate at lower speeds during periods of lower demand, reducing energy consumption.
2. Energy-Efficient Motors:
The use of energy-efficient motors in air compressors can contribute to energy savings. High-efficiency motors, such as those with premium efficiency ratings, are designed to minimize energy losses and operate more efficiently than standard motors. By using energy-efficient motors, air compressors can reduce energy consumption and achieve higher overall system efficiency.
3. Heat Recovery Systems:
Air compressors generate a significant amount of heat during operation. Heat recovery systems capture and utilize this wasted heat for other purposes, such as space heating, water heating, or preheating process air or water. By recovering and utilizing the heat, air compressors can provide additional energy savings and improve overall system efficiency.
4. Air Receiver Tanks:
Air receiver tanks are used to store compressed air and provide a buffer during periods of fluctuating demand. By using appropriately sized air receiver tanks, the compressed air system can operate more efficiently. The tanks help reduce the number of starts and stops of the air compressor, allowing it to run at full load for longer periods, which is more energy-efficient than frequent cycling.
5. System Control and Automation:
Implementing advanced control and automation systems can optimize the operation of air compressors. These systems monitor and adjust the compressed air system based on demand, ensuring that only the required amount of air is produced. By maintaining optimal system pressure, minimizing leaks, and reducing unnecessary air production, control and automation systems help achieve energy savings.
6. Leak Detection and Repair:
Air leaks in compressed air systems can lead to significant energy losses. Regular leak detection and repair programs help identify and fix air leaks promptly. By minimizing air leakage, the demand on the air compressor is reduced, resulting in energy savings. Utilizing ultrasonic leak detection devices can help locate and repair leaks more efficiently.
7. System Optimization and Maintenance:
Proper system optimization and routine maintenance are essential for energy savings in air compressors. This includes regular cleaning and replacement of air filters, optimizing air pressure settings, ensuring proper lubrication, and conducting preventive maintenance to keep the system running at peak efficiency.
By implementing these energy-saving technologies and practices, air compressor systems can achieve significant energy efficiency improvements, reduce operational costs, and minimize environmental impact.
How are air compressors employed in the mining industry?
Air compressors play a crucial role in the mining industry, providing reliable and efficient power for various mining operations. Here are some common applications of air compressors in mining:
1. Exploration and Drilling:
Air compressors are used during exploration and drilling activities in the mining industry. Compressed air is used to power drilling rigs, pneumatic hammers, and other drilling equipment. The high-pressure air generated by the compressor helps in drilling boreholes, extracting core samples, and exploring potential mineral deposits.
2. Ventilation and Air Quality Control:
Air compressors are employed in underground mining to provide ventilation and control air quality. Compressed air is used to operate ventilation fans and air circulation systems, ensuring adequate airflow and removing harmful gases, dust, and fumes from the mining tunnels and work areas.
3. Material Conveyance:
In mining operations, air compressors are used for material conveyance. Pneumatic systems powered by air compressors are utilized to transport materials such as coal, ore, and other minerals. Compressed air is used to operate pneumatic conveyors, pumps, and material handling equipment, allowing for efficient and controlled movement of bulk materials.
4. Dust Suppression:
Air compressors are employed for dust suppression in mining areas. Compressed air is used to spray water or other suppressants to control dust generated during mining activities. This helps in maintaining a safe and healthy work environment, reducing the risks associated with dust inhalation and improving visibility.
5. Instrumentation and Control:
Air compressors are used for instrumentation and control purposes in mining operations. Compressed air is utilized to power pneumatic control systems, control valves, and actuators. These systems regulate the flow of fluids, control equipment movements, and ensure the proper functioning of various mining processes.
6. Explosive Applications:
In mining, air compressors are used for explosive applications. Compressed air is employed to power pneumatic tools used for rock fragmentation, such as rock drills and pneumatic breakers. The controlled power of compressed air enables safe and efficient rock breaking without the need for traditional explosives.
7. Maintenance and Repair:
Air compressors are essential for maintenance and repair activities in the mining industry. Compressed air is used for cleaning machinery, removing debris, and powering pneumatic tools for equipment maintenance and repair tasks. The versatility and portability of air compressors make them valuable assets in maintaining mining equipment.
It is important to note that different mining operations may have specific requirements and considerations when selecting and using air compressors. The size, capacity, and features of air compressors can vary based on the specific mining application and environmental conditions.
By utilizing air compressors effectively, the mining industry can benefit from increased productivity, improved safety, and efficient operation of various mining processes.
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What are the key components of an air compressor system?
An air compressor system consists of several key components that work together to generate and deliver compressed air. Here are the essential components:
1. Compressor Pump: The compressor pump is the heart of the air compressor system. It draws in ambient air and compresses it to a higher pressure. The pump can be reciprocating (piston-driven) or rotary (screw, vane, or scroll-driven) based on the compressor type.
2. Electric Motor or Engine: The electric motor or engine is responsible for driving the compressor pump. It provides the power necessary to operate the pump and compress the air. The motor or engine’s size and power rating depend on the compressor’s capacity and intended application.
3. Air Intake: The air intake is the opening or inlet through which ambient air enters the compressor system. It is equipped with filters to remove dust, debris, and contaminants from the incoming air, ensuring clean air supply and protecting the compressor components.
4. Compression Chamber: The compression chamber is where the actual compression of air takes place. In reciprocating compressors, it consists of cylinders, pistons, valves, and connecting rods. In rotary compressors, it comprises intermeshing screws, vanes, or scrolls that compress the air as they rotate.
5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air. It acts as a buffer, allowing for a steady supply of compressed air during peak demand periods and reducing pressure fluctuations. The tank also helps separate moisture from the compressed air, allowing it to condense and be drained out.
6. Pressure Relief Valve: The pressure relief valve is a safety device that protects the compressor system from over-pressurization. It automatically releases excess pressure if it exceeds a predetermined limit, preventing damage to the system and ensuring safe operation.
7. Pressure Switch: The pressure switch is an electrical component that controls the operation of the compressor motor. It monitors the pressure in the system and automatically starts or stops the motor based on pre-set pressure levels. This helps maintain the desired pressure range in the receiver tank.
8. Regulator: The regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications, ensuring a consistent and safe supply of compressed air.
9. Air Outlet and Distribution System: The air outlet is the point where the compressed air is delivered from the compressor system. It is connected to a distribution system comprising pipes, hoses, fittings, and valves that carry the compressed air to the desired application points or tools.
10. Filters, Dryers, and Lubricators: Depending on the application and air quality requirements, additional components such as filters, dryers, and lubricators may be included in the system. Filters remove contaminants, dryers remove moisture from the compressed air, and lubricators provide lubrication to pneumatic tools and equipment.
These are the key components of an air compressor system. Each component plays a crucial role in the generation, storage, and delivery of compressed air for various industrial, commercial, and personal applications.
editor by CX 2023-10-30
China supplier Good Price Manufacturer Direct Rotary Air Compressor System for Sale Best Screw Type Air Compressor small air compressor
Product Description
Good Price Manufacturer Direct Rotary Air Compressor System for Sale Best Screw Type Air Compressor
| Product Name : | Good Price Manufacturer Direct Rotary Air Compressor System for Sale Best Screw Type Air Compressor |
| Type: | Oil Injected Permanent Magnetic Variable Speed Rotary Screw Air Compressor |
| Voltage: | 380V/50HZ/3P, 220V/60HZ/3P, 400V/50HZ/3P, 415V/50HZ/3P or Customer′s Requirements |
| Working Pressure: | low pressure: 6bar, 7 bar, 8bar, 10 bar, 12bar, 13bar; |
| Motor Power: | 7.5KW, 11 Kw, 15KW, 18.5KW, 22KW, 30KW, 37KW, 45KW to 250KW |
| Horse Power: | 10HP, 15 HP, 20HP, 25HP, 30HP to 350HP |
| Driven Method: | Direct Driven |
| Air End: | Hanbell brand air end |
| Trademark: | Lingyu |
| Transport Package: | Standard Wooden Packing |
| Available Certificate: | CE, ISO, SGS |
| Origin: | ZheJiang , China |
| Application: | Many industrial: Packing,Painting,Precision Electroplating,Peparing |
Q: Are you a factory or a trading company?
A: We are factory. And we have ourselves trading company.
Q: What is the specific address of your company?
A: No.3, 2nd Street, yuanle Road, Xihu (West Lake) Dis.sheng Town, HangZhou City, ZheJiang Province, China
Q: Do your company accept ODM & OEM?
A: Yes, of course. We accept full ODM & OEM.
Q: What about the voltage of products? Can they be customized?
A: Yes, of course. The voltage can be customized according to your requirement.
Q: Do your company offer spare parts of the machines?
A: Yes, of course, high quality spare parts are available in our factory.
Q: What are your payment terms?
A: 50% T/T in advance, 50% T/T before delivery.
Q: What payment ways do you accept?
A: T/T, Western Union
Q: How long will you take to arrange the goods?
A: For normal voltages,we can delivery the goods within 7-15 days. For other electricity or other customized machines, we
will delivery within 25-30 days.
Good Price Manufacturer Direct Rotary Air Compressor System for Sale Best Screw Type Air Compressor
| After-sales Service: | Video Support |
|---|---|
| Warranty: | 2 Year Warranty |
| Lubrication Style: | Lubricated |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Structure Type: | Closed Type |
| Samples: |
US$ 2900/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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Can air compressors be used for shipbuilding and maritime applications?
Air compressors are widely used in shipbuilding and maritime applications for a variety of tasks and operations. The maritime industry relies on compressed air for numerous essential functions. Here’s an overview of how air compressors are employed in shipbuilding and maritime applications:
1. Pneumatic Tools and Equipment:
Air compressors are extensively used to power pneumatic tools and equipment in shipbuilding and maritime operations. Pneumatic tools such as impact wrenches, drills, grinders, sanders, and chipping hammers require compressed air to function. The versatility and power provided by compressed air make it an ideal energy source for heavy-duty tasks, maintenance, and construction activities in shipyards and onboard vessels.
2. Painting and Surface Preparation:
Air compressors play a crucial role in painting and surface preparation during shipbuilding and maintenance. Compressed air is used to power air spray guns, sandblasting equipment, and other surface preparation tools. Compressed air provides the force necessary for efficient and uniform application of paints, coatings, and protective finishes, ensuring the durability and aesthetics of ship surfaces.
3. Pneumatic Actuation and Controls:
Air compressors are employed in pneumatic actuation and control systems onboard ships. Compressed air is used to operate pneumatic valves, actuators, and control devices that regulate the flow of fluids, control propulsion systems, and manage various shipboard processes. Pneumatic control systems offer reliability and safety advantages in maritime applications.
4. Air Start Systems:
In large marine engines, air compressors are used in air start systems. Compressed air is utilized to initiate the combustion process in the engine cylinders. The compressed air is injected into the cylinders to turn the engine’s crankshaft, enabling the ignition of fuel and starting the engine. Air start systems are commonly found in ship propulsion systems and power generation plants onboard vessels.
5. Pneumatic Conveying and Material Handling:
In shipbuilding and maritime operations, compressed air is used for pneumatic conveying and material handling. Compressed air is utilized to transport bulk materials, such as cement, sand, and grain, through pipelines or hoses. Pneumatic conveying systems enable efficient and controlled transfer of materials, facilitating construction, cargo loading, and unloading processes.
6. Air Conditioning and Ventilation:
Air compressors are involved in air conditioning and ventilation systems onboard ships. Compressed air powers air conditioning units, ventilation fans, and blowers, ensuring proper air circulation, cooling, and temperature control in various ship compartments, cabins, and machinery spaces. Compressed air-driven systems contribute to the comfort, safety, and operational efficiency of maritime environments.
These are just a few examples of how air compressors are utilized in shipbuilding and maritime applications. Compressed air’s versatility, reliability, and convenience make it an indispensable energy source for various tasks and systems in the maritime industry.
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Can air compressors be integrated into automated systems?
Yes, air compressors can be integrated into automated systems, providing a reliable and versatile source of compressed air for various applications. Here’s a detailed explanation of how air compressors can be integrated into automated systems:
Pneumatic Automation:
Air compressors are commonly used in pneumatic automation systems, where compressed air is utilized to power and control automated machinery and equipment. Pneumatic systems rely on the controlled release of compressed air to generate linear or rotational motion, actuating valves, cylinders, and other pneumatic components. By integrating an air compressor into the system, a continuous supply of compressed air is available to power the automation process.
Control and Regulation:
In automated systems, air compressors are often connected to a control and regulation system to manage the compressed air supply. This system includes components such as pressure regulators, valves, and sensors to monitor and adjust the air pressure, flow, and distribution. The control system ensures that the air compressor operates within the desired parameters and provides the appropriate amount of compressed air to different parts of the automated system as needed.
Sequential Operations:
Integration of air compressors into automated systems enables sequential operations to be carried out efficiently. Compressed air can be used to control the timing and sequencing of different pneumatic components, ensuring that the automated system performs tasks in the desired order and with precise timing. This is particularly useful in manufacturing and assembly processes where precise coordination of pneumatic actuators is required.
Energy Efficiency:
Air compressors can contribute to energy-efficient automation systems. By incorporating energy-saving features such as Variable Speed Drive (VSD) technology, air compressors can adjust their power output according to the demand, reducing energy consumption during periods of low activity. Additionally, efficient control and regulation systems help optimize the use of compressed air, minimizing waste and improving overall energy efficiency.
Monitoring and Diagnostics:
Integration of air compressors into automated systems often includes monitoring and diagnostic capabilities. Sensors and monitoring devices can be installed to collect data on parameters such as air pressure, temperature, and system performance. This information can be used for real-time monitoring, preventive maintenance, and troubleshooting, ensuring the reliable operation of the automated system.
When integrating air compressors into automated systems, it is crucial to consider factors such as the specific requirements of the automation process, the desired air pressure and volume, and the compatibility of the compressor with the control and regulation system. Consulting with experts in automation and compressed air systems can help in designing an efficient and reliable integration.
In summary, air compressors can be seamlessly integrated into automated systems, providing the necessary compressed air to power and control pneumatic components, enabling sequential operations, and contributing to energy-efficient automation processes.
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What is the role of air compressor tanks?
Air compressor tanks, also known as receiver tanks or air receivers, play a crucial role in the operation of air compressor systems. They serve several important functions:
1. Storage and Pressure Regulation: The primary role of an air compressor tank is to store compressed air. As the compressor pumps air into the tank, it accumulates and pressurizes the air. The tank acts as a reservoir, allowing the compressor to operate intermittently while providing a steady supply of compressed air during periods of high demand. It helps regulate and stabilize the pressure in the system, reducing pressure fluctuations and ensuring a consistent supply of air.
2. Condensation and Moisture Separation: Compressed air contains moisture, which can condense as the air cools down inside the tank. Air compressor tanks are equipped with moisture separators or drain valves to collect and remove this condensed moisture. The tank provides a space for the moisture to settle, allowing it to be drained out periodically. This helps prevent moisture-related issues such as corrosion, contamination, and damage to downstream equipment.
3. Heat Dissipation: During compression, air temperature increases. The air compressor tank provides a larger surface area for the compressed air to cool down and dissipate heat. This helps prevent overheating of the compressor and ensures efficient operation.
4. Pressure Surge Mitigation: Air compressor tanks act as buffers to absorb pressure surges or pulsations that may occur during compressor operation. These surges can be caused by variations in demand, sudden changes in airflow, or the cyclic nature of reciprocating compressors. The tank absorbs these pressure fluctuations, reducing stress on the compressor and other components, and providing a more stable and consistent supply of compressed air.
5. Energy Efficiency: Air compressor tanks contribute to energy efficiency by reducing the need for the compressor to run continuously. The compressor can fill the tank during periods of low demand and then shut off when the desired pressure is reached. This allows the compressor to operate in shorter cycles, reducing energy consumption and minimizing wear and tear on the compressor motor.
6. Emergency Air Supply: In the event of a power outage or compressor failure, the stored compressed air in the tank can serve as an emergency air supply. This can provide temporary air for critical operations, allowing time for maintenance or repairs to be carried out without disrupting the overall workflow.
Overall, air compressor tanks provide storage, pressure regulation, moisture separation, heat dissipation, pressure surge mitigation, energy efficiency, and emergency backup capabilities. They are vital components that enhance the performance, reliability, and longevity of air compressor systems in various industrial, commercial, and personal applications.
editor by CX 2023-10-18